Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
753786-1

753786-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-18AWG SIDE

1

0638118600

0638118600

Woodhead - Molex

TOOL HAND CRIMPER 20-22AWG SIDE

2290

91555-1

91555-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24AWG SIDE

1

ATT-16-00

ATT-16-00

Tuchel / Amphenol

SIZE 16 STAMPED AND FORMED CONTA

1

CT-4071-1R

CT-4071-1R

GC Electronics

STRIPPER HAND TOOL

443

TC-CD-111

TC-CD-111

Hirose

TOOL HAND CRIMPER 20-24AWG SIDE

0

DF1B-TA2022SHC

DF1B-TA2022SHC

Hirose

TOOL HAND CRIMPER 20-22AWG SIDE

4

575090

575090

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22AWG SIDE

1

8656-3005

8656-3005

Storage & Server IO (Amphenol ICC)

TOOL CRIMP 8656 D-SUB

8

91514-1

91514-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22AWG SIDE

1

0638114800

0638114800

Woodhead - Molex

TOOL HAND CRIMPER 26-28AWG SIDE

2225

2037026200

2037026200

Woodhead - Molex

FINEADJUST APPLICATOR

0

M22520/2-01

M22520/2-01

Harwin

TOOL HAND CRIMPER 22-28AWG SIDE

156

0638018900

0638018900

Woodhead - Molex

TOOL PRESS PNEUM FOOT ACTIVATED

0

1212050

1212050

Phoenix Contact

TOOL HAND CRIMPER 10-20AWG SIDE

2

58562-1

58562-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22AWG SIDE

0

624 060 3 RT

624 060 3 RT

Rennsteig Tools

CRIMPING SYSTEM TOOL 20-10 AWG

1

0638233100

0638233100

Woodhead - Molex

TOOL HAND CRIMPER 18-20AWG SIDE

0

YC-450

YC-450

JST

TOOL HAND CRIMPER 18-20AWG SIDE

7

0638112400

0638112400

Woodhead - Molex

TOOL HAND CRIMPER 14-16AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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