Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0638191100

0638191100

Woodhead - Molex

TOOL HAND CRIMPER 14-20AWG SIDE

60225

0621000200

0621000200

Woodhead - Molex

TOOL HAND CRIMPR 71256-0002 SIDE

0

43618

43618

Wiha

TOOL HAND CRIMPER 10-20AWG SIDE

7

0638194400

0638194400

Woodhead - Molex

TOOL HAND CRIMPER 26-28AWG SIDE

4540

91388-1

91388-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22AWG SIDE

9

2002181200

2002181200

Woodhead - Molex

TOOL HAND HELPD CRIMPER/DIE

410

58078-3

58078-3

TE Connectivity AMP Connectors

TOOL HAND CRIMPER SIDE ENTRY

8

69478-1

69478-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER COAX SIDE

2

0638281200

0638281200

Woodhead - Molex

HAND TOOL FOR .093

110

0640012600

0640012600

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

0

0638255200

0638255200

Woodhead - Molex

TOOL HAND CRIMPER 18-22AWG SIDE

4

937317-1

937317-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER IDC 26-28AWG

8

47-10070

47-10070

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

36

CTFP-25

CTFP-25

Panduit Corporation

PNEUMATIC FERRULE CRIMPING TOOL

14

YC-610R

YC-610R

JST

TOOL HAND CRIMPER 24-26AWG SIDE

24

0638235600

0638235600

Woodhead - Molex

TOOL HAND CRIMPER 50638 SIDE

55

DTT-20-00

DTT-20-00

TE Connectivity AMP Connectors

CRIMP TOOL

45

20820009901

20820009901

HARTING

TOOL HAND CRIMPER MODULAR SIDE

2

RP13A-TC-01

RP13A-TC-01

Hirose

TOOL HAND CRIMPER 7.3/8.3MM SIDE

1

PA1176

PA1176

Tempo Communications

TOOL HAND CRIMPER 26-28/14-26AWG

21

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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