Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
9-1478240-0

9-1478240-0

TE Connectivity AMP Connectors

TOOL HAND CRIMPER SIDE ENTRY

5

WC-590

WC-590

JST

TOOL HAND CRIMPER 14-20AWG SIDE

1

1213144

1213144

Phoenix Contact

TOOL HAND CRIMPER 10-26AWG SIDE

542

220061-1

220061-1

TE Connectivity AMP Connectors

DAHT SMA

0

CAT-HT-169-2024-13

CAT-HT-169-2024-13

Samtec, Inc.

CAT TOOLING

8

169481-1

169481-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-32AWG SIDE

15

WC-610M

WC-610M

JST

TOOL HAND CRIMPER 22-26AWG SIDE

73

576780

576780

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18AWG SIDE

10

E110.005

E110.005

Altech Corporation

FERRULE CRIMPER 20-8 AWG 1

63

91506-1

91506-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-16AWG SIDE

7

539635-1

539635-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER SIDE ENTRY

4

69120-1

69120-1

TE Connectivity AMP Connectors

DYNA-CRP POWER UNIT 115 VOLTS

1

WC-592

WC-592

JST

TOOL HAND CRIMPER 16-22AWG SIDE

3

CM07I220000

CM07I220000

CviLux

HAND TOOL FOR CI22 SERIES

5

600003

600003

Würth Elektronik Midcom

TOOL HAND CRIMPER SIDE ENTRY

3

2119144-1

2119144-1

TE Connectivity AMP Connectors

CERTI-CRIIMP II TOOL D1000-S

0

0638114400

0638114400

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

3755

47-10160

47-10160

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

8

0638110000

0638110000

Woodhead - Molex

TOOL HAND CRIMPER 26-32AWG TOP

1060

2002181500

2002181500

Woodhead - Molex

HAND TOOL

19

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

RFQ BOM Call Skype Email
Top