Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0640014300

0640014300

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

2518

YRS-243

YRS-243

JST

TOOL HAND CRIMPER 28-32AWG SIDE

7

AP105-DF11-30S

AP105-DF11-30S

Hirose

TOOL PRESS APPLICATOR 30AWG

1

0640016400

0640016400

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

2

HT801/DF51K-2428S(A)

HT801/DF51K-2428S(A)

Hirose

TOOL HAND CRIMP DF51K 24-28AWG

9

91597-1

91597-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

1

RP17-TC-01

RP17-TC-01

Hirose

TOOL HAND CRIMPER CIRC CONN SIDE

1

734360-1

734360-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-28AWG SIDE

6

2037026000

2037026000

Woodhead - Molex

FINEADJUST APPLICATOR MICRO-ONE

0

CT-720

CT-720

Panduit Corporation

TOOL HAND CRIMPER SIDE ENTRY

2

0638275500

0638275500

Woodhead - Molex

HAND CRIMP TOOL

370

0638952900

0638952900

Woodhead - Molex

TOOL PRESS APPLICTR 14AWG

0

CTL-5

CTL-5

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

3

2130690300

2130690300

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

0

2119156-1

2119156-1

TE Connectivity AMP Connectors

SDE TL FOR 1-1659268-0 3.0 ID

0

58531-3

58531-3

TE Connectivity AMP Connectors

TOOL CRIMP BNC BELD 8281 W/DIE

0

DCC1113

DCC1113

Vitelec / Cinch Connectivity Solutions

TOOL HAND CRIMPER COAX SIDE

0

1729940-1

1729940-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER RECT CONN SIDE

5

0640037200

0640037200

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

11

0638115900

0638115900

Woodhead - Molex

TOOL HAND CRIMPER 14-16AWG SIDE

9

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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