Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
58525-1

58525-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-14AWG SIDE

14

45216

45216

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-22AWG SIDE

4

1366044-1

1366044-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 8AWG SIDE

0

DL-2668R

DL-2668R

CnC Tech

TOOL HAND CRIMPER MODULAR SIDE

13

91573-1

91573-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

10

47-10240

47-10240

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

5

TRF-1001

TRF-1001

Quest Technology International

COAX RATCHET CRIMP TOOL NO DIE

32

69692-1

69692-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-26AWG SIDE

0

574860

574860

TE Connectivity AMP Connectors

TOOL HAND CRIMPER TERMINALS SIDE

1

2002185000

2002185000

Woodhead - Molex

FERRULE CRIMP TOOL TRAPEZOIDAL

2425

Z125-900

Z125-900

Harwin

TOOL HAND CRIMPER 26-32AWG SIDE

41

TD0102

TD0102

Anderson Power Products

APPLICATOR FOR PP15/45 #10-14 AW

1

32604

32604

Wiha

PLIERS SOFT GRIP 5.75"

14

0638233900

0638233900

Woodhead - Molex

TOOL HAND CRIMPER 20-22AWG SIDE

7

58606-1

58606-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER RECT CONT SIDE

10

TEL-6002

TEL-6002

Quest Technology International

FASTPLUG RJ45 RATCHET CRIMP TOO

48

09990000888

09990000888

HARTING

HARTING FOUR-INDENT CRIMP TOOL F

7

58531-1

58531-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER COAX

6

0638196900

0638196900

Woodhead - Molex

TOOL HAND CRIMPER 24-26AWG SIDE

45

0638258000

0638258000

Woodhead - Molex

TOOL HAND CRIMPER 16-18AWG SIDE

2

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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