Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
09990000831

09990000831

HARTING

TOOL HAND CRIMPER 8-12AWG SIDE

1

0638116100

0638116100

Woodhead - Molex

TOOL HAND CRIMPER 1-1.5MM SIDE

1

0638161700

0638161700

Woodhead - Molex

TOOL BENCH PRESS HYD 500MCM-8AWG

2

PA1366

PA1366

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

4

RCY21153W

RCY21153W

Storage & Server IO (Amphenol ICC)

HAND TOOL

7

PA1460

PA1460

Tempo Communications

TOOL HAND CRIMPER 20-26AWG SIDE

29

0638281500

0638281500

Woodhead - Molex

TOOL HAND CRIMPER 22AWG

410

PA8031

PA8031

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0

227-944

227-944

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX

2

91547-1

91547-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-24AWG SIDE

3

2002181900

2002181900

Woodhead - Molex

HAND TOOL FOR PICO-BLADE 26-32AW

94

8-1579024-7

8-1579024-7

TE Connectivity AMP Connectors

CRIMPAC HANDTOOL 2

3

0639038400

0639038400

Woodhead - Molex

FINEADJUST APPLICATOR

1

YC-110R

YC-110R

JST

TOOL HAND CRIMPER 24-26AWG SIDE

5

HT801/DF62-30(10)

HT801/DF62-30(10)

Hirose

TOOL HAND CRIMPER 30AWG

2

525691

525691

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-16AWG SIDE

0

90384-1

90384-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10AWG SIDE

7

91516-1

91516-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24/26-30AWG

5

YRS-1460

YRS-1460

JST

TOOL HAND CRIMPER 24-28AWG

21

46467

46467

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-22AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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