Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
HR10A-TC-04

HR10A-TC-04

Hirose

TOOL HAND CRIMPER CIRC CONN SIDE

1

360X30029X

360X30029X

CONEC

TOOL HAND CRIMPER MODULAR SIDE

7

0636000478

0636000478

Woodhead - Molex

TOOL HAND CRIMPR IDC MODULES TOP

420

47386-4

47386-4

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22/16-22AWG

3

0640030200

0640030200

Woodhead - Molex

TOOL HAND CRIMPER 10-20AWG SIDE

2

91563-1

91563-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24AWG SIDE

8

1901260-1

1901260-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER SIDE ENTRY

0

58521-1

58521-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

0

58564-1

58564-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-22AWG SIDE

3

0638238200

0638238200

Woodhead - Molex

TOOL HAND CRIMPR 35430-1700 SIDE

0

8738 0000 6 RT

8738 0000 6 RT

KNIPEX Tools

SELECTORCRIMP WITHOUT LOCATOR

4

1285002-1

1285002-1

TE Connectivity AMP Connectors

ASSY PROCRIMPER AMPMODU

5

HT801/DF59-22P

HT801/DF59-22P

Hirose

TOOL HAND CRIMPER 22AWG

1

0638117000

0638117000

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

18

0638234900

0638234900

Woodhead - Molex

TOOL HAND CRIMPER 26-30AWG SIDE

310

1200101

1200101

Phoenix Contact

TOOL HAND CRIMPER 14-20AWG SIDE

326

46988

46988

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-16AWG SIDE

0

170-701-170-000

170-701-170-000

NorComp

TOOL HAND CRIMPER 24-28AWG SIDE

11

CM07I520000

CM07I520000

CviLux

HAND TOOL FOR CI52 SERIES

5

0639018900

0639018900

Woodhead - Molex

TOOL PRESS APPLICATOR 20-24AWG

3

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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