Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
CTL-2

CTL-2

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

12

0638235300

0638235300

Woodhead - Molex

TOOL HAND CRIMPER 22-26AWG SIDE

4

2940016-01

2940016-01

Stewart Connector

TOOL HAND CRIMPER MODULAR RATCH

2

46866

46866

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-22AWG SIDE

3

PA901435

PA901435

Tempo Communications

TOOL HAND CRIMPER 10-24AWG SIDE

0

HDT-48-00

HDT-48-00

TE Connectivity AMP Connectors

CRIMP TOOL, HAND

52

T-960-A

T-960-A

Janesville Tool & Mfg. Inc.

MANUAL ASSEMBLY PRESS

10

W-HT-1921

W-HT-1921

GC Electronics

TOOL HAND CRIMPER 18-30AWG SIDE

104

PA1305

PA1305

Tempo Communications

TOOL HAND CRIMPER 10-22AWG SIDE

10

600850

600850

TE Connectivity AMP Connectors

TOOL HAND ROTO-CRIMP

0

0638114700

0638114700

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG

710

0638279300

0638279300

Woodhead - Molex

HAND CRIMP TOOL

4

09990000119

09990000119

HARTING

TOOL HAND CRIMPER 22-26AWG TOP

2

0640160038

0640160038

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

0

CT-2300/ST

CT-2300/ST

Panduit Corporation

1.7 TON CRIMP TOOL ASSEMBLY, NA

0

CT-600

CT-600

Times Microwave Systems

CRIMP TOOL FOR LMR-600 CONNECTOR

13

VDV211-048

VDV211-048

Klein Tools

COMPRESSION CRIMPER - COMPACT, M

4

0638088600

0638088600

Woodhead - Molex

FA2 ML-XT - MECH FEED

0

09990000851

09990000851

HARTING

HAND HYDRAULIC CRIMP TOOL 60KN

1

0638235200

0638235200

Woodhead - Molex

TOOL HAND CRIMPER 16-20AWG SIDE

5

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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