Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
BAT207T3

BAT207T3

Klein Tools

CABLE CUTTER BATTERY CU/AL, 2 AH

0

90548-1

90548-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

19

91507-1

91507-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24AWG SIDE

3

CT-720-3CC

CT-720-3CC

Panduit Corporation

TOOL HAND CRIMPER 500 MCM-8AWG

0

BAT20-7T14

BAT20-7T14

Klein Tools

CUTTER/CRIMPER BATTERY KIT 2AH

0

995-0002-293

995-0002-293

VEAM

TOOL HAND CRIMPER

1

58531-2

58531-2

TE Connectivity AMP Connectors

TOOL HAND CRIMPER COAX

0

0638119000

0638119000

Woodhead - Molex

TOOL HAND CRIMPER 14-20AWG SIDE

22

1212720

1212720

Phoenix Contact

TOOL HAND CRIMPER 10-24AWG SIDE

1

91528-1

91528-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

6

0638082400

0638082400

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

2

1-1579004-2

1-1579004-2

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-12AWG SIDE

1

L17D440SP

L17D440SP

Storage & Server IO (Amphenol ICC)

TOOL CRIMPER 17RR 20-28AWG

2

HT305/DF50-2830HC

HT305/DF50-2830HC

Hirose

TOOL HAND CRIMPER 28-30AWG

4

CT-2600/TO

CT-2600/TO

Panduit Corporation

4TONCRTOOLONLY(NOBAT,EA

0

0638194300

0638194300

Woodhead - Molex

TOOL HAND CRIMPER 28-30AWG SIDE

34

90870-1

90870-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 24-30AWG SIDE

10

0638235400

0638235400

Woodhead - Molex

TOOL HAND CRIMPER 20-26AWG SIDE

4

2217484-1

2217484-1

TE Connectivity AMP Connectors

HEAVY HEAD BATTERY CRIMP HAND TO

1

WC-121

WC-121

JST

TOOL HAND CRIMPER 22-28AWG SIDE

21

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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