Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
73000005324

73000005324

HARTING

ADAPTER - M32 TO 3/4"NPT

0

09400009943

09400009943

HARTING

RECTANGULAR SEAL FOR HAN 16HPR-A

0

09400009937

09400009937

HARTING

LOCKING SCREW HAN 48HPR M6X35

0

09370009912

09370009912

HARTING

HAN M 3 GASKET (ON BOTTOM)

0

39500020122

39500020122

HARTING

DATA MODULE (4X RJ45)

0

09700009903

09700009903

HARTING

GASKET HAN 3A (OLD VERSION)

0

19432165422

19432165422

HARTING

HAN-ECO 16B HOOD COVER, DOUBLE L

0

6188201018100

6188201018100

HARTING

HAN POWER T VERBINDER 25QMM Q4/2

0

09400035401

09400035401

HARTING

3A HPR HOUSING COVER, TOGGLE LOC

0

09000005299

09000005299

HARTING

GROUND TERMINAL HAN 10B FOR HAN-

0

09370009952

09370009952

HARTING

FLANSCHGUMMIDICHTUNG 25M

0

19440005083

19440005083

HARTING

M25 STAINLESS STEEL CABLE GLAND

0

19000005188

19000005188

HARTING

M40 BLACK PLASTIC CORD GRIP FOR

0

19000005069

19000005069

HARTING

REDUCER - M32 TO M25, IP68 WITH

0

19440005084

19440005084

HARTING

GABLE GLAND M20 6-13 MM PCAINLES

0

09330009964

09330009964

HARTING

HAN E AV SK ACCES. ADAPTER FOR

0

19430165422

19430165422

HARTING

HAN-ECO 16B HOOD COVER, DOUBLE L

0

09420200131

09420200131

HARTING

HAN VV 20-3 MULTIPLIER

0

19000007101

19000007101

HARTING

M20 PLASTIC CORD GRIP FOR HAN EX

0

09400009911

09400009911

HARTING

HAN 6 HPR-O-RING-SEALING

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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