Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
39500010010

39500010010

HARTING

PLUG SOCKET MODULE EURO/USA

0

39500010006

39500010006

HARTING

PLUG SOCKET MODULE UK (BS)

0

09140009920

09140009920

HARTING

HAN-MODULAR COMPACT CODING PIN

0

09300009993

09300009993

HARTING

HAN B 16 GASKET

0

09320009908

09320009908

HARTING

CODING SYSTEM HAN EEE PANEL FEED

0

09300065404ML

09300065404ML

HARTING

HAN 6B-BLECH-AK

0

09200035428

09200035428

HARTING

HAN 3A PROTECT COVER DIE CAPC FO

0

09000005123

09000005123

HARTING

ACCES UNI SEAL PG 16 WITHOUT HO

0

09400489803

09400489803

HARTING

HAN 48HPR DECKEL

0

09150042693

09150042693

HARTING

SAFETY BUS-P TERMINATION BUS MAL

0

19410165402

19410165402

HARTING

HAN-ECO 16B ABDECKKAPPE MIT SCHN

0

09200009929

09200009929

HARTING

ADAPTER HAN 10A - D-SUB 25

0

09370009915

09370009915

HARTING

GASKET HAN 3M

0

09400165401

09400165401

HARTING

HAN 16 HPR COVER TOGGLE LOCKING

0

19430245446

19430245446

HARTING

HAN-ECO 24B COUPLER HOOD COVER,

0

19432245422

19432245422

HARTING

HAN-ECO 24B HOOD COVER, DOUBLE L

0

09300009966

09300009966

HARTING

ADAPTER HAN 6B - D-SUB 15

0

19410009901

19410009901

HARTING

HAN-ECO 6B PROFILE SEALING

0

09200165425ML

09200165425ML

HARTING

ACCESSORY COVER HAN SIZE 16A

0

11123005452

11123005452

HARTING

HAN-YELLOCK 30 HOOD PROTECTION C

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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