Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
39500020117

39500020117

HARTING

DATA MODULE (RJ45;USB;2XSUB-D9,M

0

09407035402

09407035402

HARTING

HAN 3HPR ABDECKKAPPE KV PULVER

0

09120032711

09120032711

HARTING

HAN BRID-RJ45C-FEMALE INSULATION

0

19432009804

19432009804

HARTING

HAN-ECO 24B HOUSING GASKET - FPM

10

19432009801

19432009801

HARTING

HAN-ECO 6B HOUSING GASKET - FPM

10

39500000120

39500000120

HARTING

HAN-PORT RAHMEN 1-FACH, SW, META

0

09200009947

09200009947

HARTING

ADAPTER SC/HAN D

0

09300009971

09300009971

HARTING

ADAPTERPLATTE HAN B - D-SUB 15

0

39500030040

39500030040

HARTING

DATA MODULE (SUB-D9; SUB-D25, F-

0

09300245404

09300245404

HARTING

CONN HAN B METAL COVER

0

39500030111

39500030111

HARTING

DATA MODULE (RJ45;SUB-D9,F-F;SUB

0

09300009953

09300009953

HARTING

PROFILE SEALING HAN 16B FKM

0

19410065402

19410065402

HARTING

HAN-ECO 06B ABDECKKAPPE MIT SCHN

0

09360009938

09360009938

HARTING

HAN U 64 GASKET 5 MM

0

19443105423

19443105423

HARTING

10B INOX (STAINLESS STEEL) COVER

0

09330009981

09330009981

HARTING

ACCESSORY MARKING STRIP HAN-SNAP

0

09360005135

09360005135

HARTING

HAN U HEX ADAPTER PG 29

12

09400009956

09400009956

HARTING

16B HPR SCREW MOUNTING FRAME FOR

0

6188202040200

6188202040200

HARTING

HAN Q4/2 BU/STI 180 TG GW 4X2,5Q

0

19430105442

19430105442

HARTING

HAN-ECO 10B HOOD COVER, SINGLE L

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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