Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09200009927

09200009927

HARTING

HOLDING PLATE F. HAN3A BACK PLAN

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19410009907

19410009907

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HAN-ECO 16B CABLE TO CABLE, COVE

0

09407035401

09407035401

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HAN 3HPR ABDECKKAPPE KV PULVERO

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09400165406

09400165406

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HAN 16 HPR PAINTING PROTECT COV

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09120009968

09120009968

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HAN POWER S BLANKING PIECE

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09451000100

09451000100

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FIXING CORD FOR IP67 EASY DUST C

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19432105422

19432105422

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HAN-ECO 10B HOOD COVER, DOUBLE L

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11300009958

11300009958

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CABLE SEAL 29-31MM F HAN EASY HO

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09110009991

09110009991

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3X-HC350 CARRIER PLATE

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09110009987

09110009987

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CODING HC-INDIVIDUAL

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09110009989

09110009989

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HC-INDIVIDUAL

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09110009980

09110009980

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HAN HCI LOCKING MODULE ACTIVE

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09110009982

09110009982

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HAN HCJ LOCKING MODULE PASSIVE

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09300065404

09300065404

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HAN B PROTECT COVER PLAST

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39500020095

39500020095

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HAN-PORT INSERT - 4X USB TYPE A

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11000009513

11000009513

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PE/N-BAR HAN-YELLOCK 60 HSM 8X

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39500010458

39500010458

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HAN-PORT COMBI INSERT CHN/HIFF B

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09320009912

09320009912

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HAN 64EEE FIRE PROTECTION GASKET

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09300165408

09300165408

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HAN 1B PROTECT COVER THERMOPL. P

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39500030129

39500030129

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HAN-PORT INSERT - 1X RJ45 FEMALE

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Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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