Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
11300245422

11300245422

HARTING

ACCESSORY COVER HAN 24B HOODS

0

09628105425

09628105425

HARTING

10B EMC COVER FOR HOUSING, DOUBL

0

09000165609

09000165609

HARTING

PROTECTION SHEET F.SCREWADAPTER

0

73000005342

73000005342

HARTING

INCREASER - M32 TO M40

25

39500000420

39500000420

HARTING

HAN-PORT DOUBLE FRAME, PLASTIC

0

19000005013

19000005013

HARTING

SPEC. CABLE GLAND M25 CABLE-I9-1

0

39500010007

39500010007

HARTING

PLUG SOCKET MODULE DOUBLE ITALY

0

11000009911

11000009911

HARTING

HAN-YELLOCK SLOTTED PUSH BUTTON

0

39500010009

39500010009

HARTING

ACCESSORY PLUG SOCKET HAN PORT

0

09300009959

09300009959

HARTING

SET 10X NYLON CORD W. CABLE EYE

0

73000005611

73000005611

HARTING

SUBSTITUTE PN 73000005642

0

09300009952

09300009952

HARTING

PROFIL-GUMMIDICHTUNG HAN 10B FKM

0

09330009803

09330009803

HARTING

HAN SNAP CARRIER, MODULAR, PIVOT

0

19432105442

19432105442

HARTING

HAN-ECO 10B HOOD COVER, SINGLE L

0

19400249908

19400249908

HARTING

HAN 24 HPR EASYCON COVER 1XM50

0

09140009944

09140009944

HARTING

HAN-MODULAR COMPACT SPECIAL GASK

0

09140009939

09140009939

HARTING

HAN 2MOD GASKET

0

19000005087

19000005087

HARTING

M50 METAL CORD GRIP, NPB, FOR 25

0

19120005155

19120005155

HARTING

HAN-COMPACT PLASTIC HALF-GLAND (

0

09300009973

09300009973

HARTING

ADAPTERPLATTE HAN B - D-SUB 37

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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