Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19410245402

19410245402

HARTING

HAN-ECO 24B ABDECKKAPPE MIT SCHN

0

09000005069

09000005069

HARTING

ACCES REDUCER PG 36-29 WITH O-R

0

19440035427

19440035427

HARTING

3A INOX (STAINLESS STEEL) HOUSIN

0

19430105426

19430105426

HARTING

HAN-ECO 10B COUPLER HOOD COVER,

0

19430065442

19430065442

HARTING

HAN-ECO 6B HOOD COVER, SINGLE LE

0

09300009963

09300009963

HARTING

ACCESSORY PROFILE SEAL 32B

0

73550420035

73550420035

HARTING

SUBSTITUTE 73080201826

0

19410009906

19410009906

HARTING

HAN-ECO 10B CABLE TO CABLE, COVE

0

73000005326

73000005326

HARTING

ADAPTER - M20 TO PG11

115

19000007102

19000007102

HARTING

M20 PLASTIC CORD GRIP FOR HAN EX

0

73550420033

73550420033

HARTING

M4 NUT

0

09370065407

09370065407

HARTING

ACCY COVER HAN M 6B CPLNG HOODS

0

09360009911

09360009911

HARTING

HAN U 3 GASKET

0

09300009954

09300009954

HARTING

PROFILE SEALING HAN 24B FKM

0

09330065401

09330065401

HARTING

ACCESSORY COVER HAN 6B

0

6188202040000

6188202040000

HARTING

HAN Q4/2 BU/STI TG GW 4X2,5QMM S

0

19000007106

19000007106

HARTING

M32 PLASTIC CORD GRIP FOR HAN EX

0

73000005351

73000005351

HARTING

BLANKING PLUG - M25 NPB

32

09200105402

09200105402

HARTING

HAN A PROTECT COVER PLASTIC F. E

0

09000005215

09000005215

HARTING

HAN 24 B LEVER

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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