Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09307245401

09307245401

HARTING

ACCESSORY COVER HAN 24B HOODS

0

19460165425

19460165425

HARTING

HAN-ECO 16A-COVER

0

09700009905

09700009905

HARTING

COUNTERSUNK FLAT WITH SEAL

0

11003009502

11003009502

HARTING

HAN-YELLOCK 30 SEAL FOR CARRIER

0

19000005066

19000005066

HARTING

REDUCER - M32 TO M20, IP68 WITH

0

09300009987

09300009987

HARTING

LOCKING ELEMENT EASY LOCK DOUBLE

0

11000009910

11000009910

HARTING

HAN-YELLOCK PLAIN PUSH BUTTON RE

0

09150009992

09150009992

HARTING

HAN QUINTAX M3X33 SCREW (100 PC

0

09000005124

09000005124

HARTING

ACCES UNI SEAL PG 21 WITHOUT HO

0

19000007104

19000007104

HARTING

M25 PLASTIC CORD GRIP FOR HAN EX

0

09000005288

09000005288

HARTING

HAN EASY-LOCK X SINGLE LEVER HAN

23

39500020145

39500020145

HARTING

DATA MODULE (USB;RJ45;SUB-D25,F-

0

09000005337

09000005337

HARTING

ACCY STRAIN RELIEF ANGLED LONG

0

09300009957

09300009957

HARTING

SCREW BOLT WITH REEL

0

09300009976

09300009976

HARTING

FLANSCHGUMMIDICHTUNG HAN 6 B

0

09360009918

09360009918

HARTING

HAN U 64 GASKET

0

09300009977

09300009977

HARTING

FLANSCHGUMMIDICHTUNG HAN 10B

0

09380009901

09380009901

HARTING

ACCESSORY ADAPTER FRAME

0

19000005015

19000005015

HARTING

SPEC. CABLE GLAND M32 CABLE-I17-

0

09420200121

09420200121

HARTING

HAN VV 20-2 MULTIPLIER

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

RFQ BOM Call Skype Email
Top