Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19430065446

19430065446

HARTING

HAN-ECO 6B COUPLER HOOD COVER, S

0

09400009944

09400009944

HARTING

HAN 24 HPR REGTANGLE SEALING

0

09407035411

09407035411

HARTING

HAN 3HPR ABDECKKAPPE SV PULVERO

0

19410009802

19410009802

HARTING

HAN-ECO 10B GASKET

0

09150009954

09150009954

HARTING

HAN-QUINTAX CLAMP 6-9 5MM

0

11300009956

11300009956

HARTING

CABLE SEAL 23-25MM F HAN EASY HO

0

73000005306

73000005306

HARTING

HAN ACCESS. PG 21 LOCK NUT

0

19400489820

19400489820

HARTING

HAN 48HPR COVER ANGLED HOUSING 6

0

09300009991

09300009991

HARTING

HAN B 6 GASKET

0

09400009980

09400009980

HARTING

GASKET HAN 3HPR SURFACE MOUNT H

0

73550420034

73550420034

HARTING

M4 0.7X10

0

73000005349

73000005349

HARTING

REDUCER - M50 TO M40

25

09300165427

09300165427

HARTING

HAN 16B-AK-NIETBOLZEN

0

09330009967

09330009967

HARTING

HAN E AV SK ACCES. ADAPTER FOR

0

09150009953

09150009953

HARTING

HAN-QUINTAX CLAMP 3-6MM

0

11006009601

11006009601

HARTING

HAN YELLOCK 60 ADAPTER PLATE

0

09400245484

09400245484

HARTING

HAN 24HPR-C-CL-HTE

0

11126005401

11126005401

HARTING

HAN-YELLOCK COVER FOR BH HOUSING

0

09330009929

09330009929

HARTING

HAN E AV ACCES. FIXING ELEMENT S

0

09400035412

09400035412

HARTING

3A HPR HOUSING COVER, SCREW LOCK

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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