Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
73000005329

73000005329

HARTING

ADAPTER - M32 TO PG29

26

19401349943

19401349943

HARTING

34 HPR EASYCON COVER, STRAIGHT C

0

09320009911

09320009911

HARTING

HAN 64EEE COVER PLATE WITH GASKE

0

19410009803

19410009803

HARTING

HAN-ECO 16B GASKET

0

09300009990

09300009990

HARTING

LOCKING ELEMENT EASY LOCK DOUBLE

0

09370009942

09370009942

HARTING

HAN M 10 GASKET 5 MM, NEOPREN LI

0

19432009802

19432009802

HARTING

HAN-ECO 10B HOUSING GASKET - FPM

10

09200009965

09200009965

HARTING

GASKET FOR HAN 3A ADAPTER

0

73550420032

73550420032

HARTING

THREAD ADAPTER, FEM PG13.5 TO MA

0

11200035407

11200035407

HARTING

HAN-YELLOCK 10 COVER FOR HOUSING

0

39500010017

39500010017

HARTING

PLUG SOCKET MODULE DENMARK

0

39500040097

39500040097

HARTING

HAN-PORT-2XRJ45/2XUSB

0

19400169903

19400169903

HARTING

16 HPR EASYCON COVER, 3XM32

6

39500010005

39500010005

HARTING

PLUG SOCKET MODULE FRANCE (UTE)

0

09140009956

09140009956

HARTING

HAN-QUINTAX PLASTIC ADAPTER

0

09000005606

09000005606

HARTING

SCREW ADAPTER WITH LONG FIXING S

0

09330009965

09330009965

HARTING

HAN E AV SK ACCES. ADAPTER FOR

0

19430245422

19430245422

HARTING

HAN-ECO 24B HOOD COVER, DOUBLE L

0

09370035427

09370035427

HARTING

HAN 3M-AK MIT DICHTUNG

0

09140009950XL

09140009950XL

HARTING

HAN-MODULAR DUMMY MODULE (500PCS

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

RFQ BOM Call Skype Email
Top