Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09300165417

09300165417

HARTING

HAN 16B-AK WITH STAINLESS-STEEL

0

09330009979

09330009979

HARTING

HAN SNAP CARRIER ELEMENT 6/24

0

09000005297

09000005297

HARTING

HAN 32B LEVER COMPLETE SPARE PAR

0

09300009958

09300009958

HARTING

CSA LABEL CSA A 4/50 PCCK.

0

09200009998

09200009998

HARTING

SELF CLINGING GASKET HAN SIZE 10

0

19432245442

19432245442

HARTING

HAN-ECO 24B HOOD COVER, SINGLE L

0

11300165422

11300165422

HARTING

ACCESSORY COVER HAN 16B HOODS

0

09000005218

09000005218

HARTING

HAN 10 B LEVER

0

09300165404

09300165404

HARTING

HAN 16B-METALLKAPPE

0

19430105446

19430105446

HARTING

HAN-ECO 10B COUPLER HOOD COVER,

0

39500030074

39500030074

HARTING

DATA MODULE (SUB-D25, F-M)

0

09000005216

09000005216

HARTING

HAN 16 B LEVER

0

09140009955

09140009955

HARTING

HAN-MODULAR CODING PIN SHORT VE

0

09300065403

09300065403

HARTING

HAN 6B-METALLKAPPE

0

09200009906

09200009906

HARTING

HAN A 32 GASKET

0

09140009978

09140009978

HARTING

ASSEMBLY FRAME FOR HAN PNEUMATIC

0

09330105401

09330105401

HARTING

ACCESSORY COVER HAN 10B

0

0900000524201

0900000524201

HARTING

HAN 3A THERMOPLASTIC LOCKING LEV

0

09150009955

09150009955

HARTING

HAN-QUINTAX SCREW M3 X 8 5

0

39500000300

39500000300

HARTING

HAN-PORT SINGLE FRAME, PLASTIC

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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