Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
6188202040100

6188202040100

HARTING

HAN Q4/2 BU/STI 180 TG GW 4X2,5Q

0

09300009988

09300009988

HARTING

SPERRBLECH F3R 32B EASY-LOCK

0

19000005014

19000005014

HARTING

SPEC. CABLE GLAND M32 CABLE-I13-

0

09370009946

09370009946

HARTING

HAN M 6 GASKET (ON BOTTOM)

20

11126005201

11126005201

HARTING

HAN-YELLOCK 60 GROUND TERMINAL

0

73550420017

73550420017

HARTING

HAN .075 THICK AKDQ ADAPTER PLAT

0

09120009966

09120009966

HARTING

HAN POWER S SEAL 10-13

0

19000007109

19000007109

HARTING

M40 PLASTIC CORD GRIP FOR HAN EX

0

09300009996

09300009996

HARTING

HAN 48B GASKET

0

09300245417

09300245417

HARTING

HAN 24B-AK WITH STAINLESS-STEEL

0

11003009504

11003009504

HARTING

HAN-YELLOCK 30-GASKET PFT-HOUSIN

0

19000005061

19000005061

HARTING

BELUFTUNGSPCUTZEN M25

0

09160009914

09160009914

HARTING

PRUEFADAPTER HAN 108 DD

0

09200009994

09200009994

HARTING

HAN 32 A FLANSCHGUMMIDICHTUNG

0

19400489812

19400489812

HARTING

HAN 48HPR COVER ANGLED HOUSING 5

0

09000005239

09000005239

HARTING

HAN-EASY LOCK LEVER HAN 16 A 350

0

09400009914

09400009914

HARTING

HAN 24 HPR-O-RING-SEALING

0

19410009902

19410009902

HARTING

HAN-ECO 10B PROFILE SEALING

0

09200009901

09200009901

HARTING

HAN 3A GASKET

0

09400105406

09400105406

HARTING

HAN 10 HPR PAINTING PROTECT COV

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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