Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19440005085

19440005085

HARTING

M40 STAINLESS STEEL CABLE GLAND

0

09330009918

09330009918

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ACCESSORY SCREW M4

0

19410105402

19410105402

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HAN-ECO 10B ABDECKKAPPE MIT SCHN

0

19000005185

19000005185

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M20 BLACK PLASTIC CORD GRIP FOR

2

09628165425

09628165425

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HAN EMC/B 16 PROTECTION COVER ME

0

09360005131

09360005131

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HAN U HEX ADAPTER PG 11

0

09700009902

09700009902

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COUNTERSUNK FLAT HEAD TAPPING SC

0

11006009503

11006009503

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HAN-YELLOCK 60 BASE GASKET

0

09300009701

09300009701

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LOCKING ELEMENT F SINGLE EASY LO

0

09400009910

09400009910

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HAN 3 HPR-O-RING-SEALING

0

39500020133

39500020133

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DATA MODUL

0

09120009906

09120009906

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PE BOARD ADAPTER

0

19000005189

19000005189

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M40 BLACK PLASTIC CORD GRIP FOR

2

09330009970

09330009970

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GUIDE BUSH HAN D/E, STAINLESS ST

0

09370105403

09370105403

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ACCY COVER HAN M SIZE 10B HOODS

0

09140009977

09140009977

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HEAT SHRINK TUBE 200A MODUL

0

19000005079

19000005079

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KABELVERSCHRAUBUNG M20 (6,5-4,0

0

09000245604

09000245604

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GRIP PANEL HAN 24 MOD

0

11200039904

11200039904

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GASKET HAN YELLOCK 10

0

6188201029900

6188201029900

HARTING

HAN Q8 STI VERN. 4X1,5+2X2X0,75Q

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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