Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
11123005202

11123005202

HARTING

HAN YELLOCK 30 GROUND TERMINAL

0

19410005202

19410005202

HARTING

HAN-ECO THERMOPLASTIC LOCKING, G

0

39500030024

39500030024

HARTING

DATA MODULE (1X SUB-D9, F-F)

0

09000005690

09000005690

HARTING

M4X10 SELF- LOCKING SCREW

0

09400035411

09400035411

HARTING

3A HPR HOUSING COVER, SCREW LOCK

0

39500000110

39500000110

HARTING

SINGLE FRAME, NI PLATED, METAL C

0

09370009943

09370009943

HARTING

HAN M 16 GASKET 5 MM, NEOPRENE L

0

09390009903

09390009903

HARTING

HANHPDIRCTCODINGELMNT SET OF 4PC

0

19430165446

19430165446

HARTING

HAN-ECO 16B COUPLER HOOD COVER,

0

39500000900

39500000900

HARTING

ACCESSORY MARKER LABELS HAN-PORT

0

09300165423

09300165423

HARTING

ACCESSORY COVER W/CORD 16B HSGS

9

19430165426

19430165426

HARTING

HAN-ECO 16B COUPLER HOOD COVER,

0

11006009502

11006009502

HARTING

HAN-YELLOCK 60 SEAL FOR CARRIER

0

73550420016

73550420016

HARTING

PG 29 FLAT CABLE GLAND FOR 2 CAB

0

19410009905

19410009905

HARTING

HAN-ECO 6B CABLE TO CABLE, COVER

0

09200009999

09200009999

HARTING

SELF CLINGING GASKET HAN SIZE 16

0

09360005132

09360005132

HARTING

HAN U HEX ADAPTER PG 13.5

0

09330009990

09330009990

HARTING

HAN SNAP KUPPLUNG M.ANGEF.ZUGENT

0

39500000400

39500000400

HARTING

HAN-PORT DOUBLE FRAME, PLASTIC

0

09000005064

09000005064

HARTING

ACCES REDUCER PG 16-135 WITH O

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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