Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
DTS3661A230N3LG

DTS3661A230N3LG

Hammond Manufacturing

CLIMATE CONTROL 22-24000BTU

0

HF1024414

HF1024414

nVent Hoffman

IP54 10" FILTER FAN 24V 7035, BU

2

DTS3641A460LG

DTS3641A460LG

Hammond Manufacturing

CLIMATE CONTROL 20-24000BTU

0

C2T2436FBK1

C2T2436FBK1

Hammond Manufacturing

RACK TOP

0

C2T1936F4TBK1

C2T1936F4TBK1

Hammond Manufacturing

RACK TOP

2

DTS3185A230N4SS

DTS3185A230N4SS

Hammond Manufacturing

AIR CONDITIONER

0

DNFF120LG230

DNFF120LG230

Hammond Manufacturing

FAN KIT 120MM LT GRY 230VAC 5PCS

0

OA406

OA406

Orion Fans

1U FANTRAY FRONT EXH 90-264VAC

20

HF1326414

HF1326414

nVent Hoffman

IP54 13" 376 FILTER FAN 230V 703

8

OA300ST-120

OA300ST-120

Orion Fans

3 FAN TRAY 115V 8" DEEP 310CFM

40

C2T1931F4LG1

C2T1931F4LG1

Hammond Manufacturing

RACK TOP

2

DNFF120GY230

DNFF120GY230

Hammond Manufacturing

FAN KIT 120MM GRAY 230VAC 5PCS

0

OA300ST-230

OA300ST-230

Orion Fans

3 FAN TRAY 230V 8" DEEP 310CFM

14

HF1316424

HF1316424

nVent Hoffman

IP54 13" 473 FILTER FAN 115V 703

2

C2T1923F4TBK1

C2T1923F4TBK1

Hammond Manufacturing

RACK TOP

5

DTS3285A115N4SS

DTS3285A115N4SS

Hammond Manufacturing

AIR CONDITIONER

0

DTS3161SLA2N3LG

DTS3161SLA2N3LG

Hammond Manufacturing

AC UNIT 3500-5000 BTU/H LT GRAY

0

PZCFK

PZCFK

Panduit Corporation

ZONE CABLING FAN KIT FOR USE WIT

0

FT1U-6AC

FT1U-6AC

Vector Electronics & Technology, Inc.

FAN TRAY 6 FANS 19X1.71X12.95"

9

SRCOOL33K

SRCOOL33K

Tripp Lite

RACK COOLING AIR CONDITIONER

52

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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