Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
C2T1923F10CELG1

C2T1923F10CELG1

Hammond Manufacturing

RACK TOP

0

DNFK1AC120

DNFK1AC120

Hammond Manufacturing

FAN (1)KIT 120MM 115VAC 5PCS

32

HB4500A

HB4500A

Hammond Manufacturing

BLOWER 8.26X17.2X7" BLACK

13

FAN10A115

FAN10A115

Hammond Manufacturing

FAN AC AXIAL 10" 550CFM 115V

2

DTS3241A230LG

DTS3241A230LG

Hammond Manufacturing

AIR CONDITIONER 7500BTU SIDE MT

0

HEH100PB

HEH100PB

Delta Electronics / Fans

DC 48V HEATER 1000W (RACK-MOUNT

5

DNFF120BK230

DNFF120BK230

Hammond Manufacturing

FAN KIT 120MM BLACK 230VAC 5PCS

6

FAN80AC230

FAN80AC230

Hammond Manufacturing

FAN AC AXIAL 80MM 32CFM 230V

2

SRXCOOL12KA

SRXCOOL12KA

Tripp Lite

PORTABLE AC UNIT FOR SERVER ROOM

0

FT-170-300-002

FT-170-300-002

ebm-papst Inc.

FAN TRAY 483X211MM 24VDC

6

C2T1923F10LG1

C2T1923F10LG1

Hammond Manufacturing

RACK TOP

2

FAN150AC230

FAN150AC230

Hammond Manufacturing

FAN AC AXIAL 150MM 210CFM 230V

3

OD600-48

OD600-48

Orion Fans

6 FAN TRAY DC 48V 660CFM

0

DTS3145A115LG

DTS3145A115LG

Hammond Manufacturing

AIR CONDITIONER

0

SRXFAN3U

SRXFAN3U

Tripp Lite

RACK ENCLOSURE CABINET FAN

4

DTS3145A230LG

DTS3145A230LG

Hammond Manufacturing

AIR CONDITIONER

0

DNMF100AC115

DNMF100AC115

Hammond Manufacturing

FAN AC 115V 120MM 105CFM 22W

5

DAH8001B

DAH8001B

nVent Hoffman

ELECTRIC HEATER 800 WATT

17

FT300TA1BK

FT300TA1BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/3 FANS

12

OA600S

OA600S

Orion Fans

6 FAN TRAY 115V 14" DEEP 660CFM

27

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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