Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
C2T2436FLG1

C2T2436FLG1

Hammond Manufacturing

RACK TOP

0

C2T1936F4LG1

C2T1936F4LG1

Hammond Manufacturing

RACK TOP

2

PF43000T12LG

PF43000T12LG

Hammond Manufacturing

FAN EXHAUST 115V 40W LT GRAY

0

HEH100BA

HEH100BA

Delta Electronics / Fans

AC 220V HEATER 1000W

3

HF0416414

HF0416414

nVent Hoffman

IP54 4" FILTER FAN 115V 7035, BU

3

C2T2431F4TBK1

C2T2431F4TBK1

Hammond Manufacturing

RACK TOP

0

DNFF080BK115

DNFF080BK115

Hammond Manufacturing

FAN KIT 80MM BLACK 115VAC 5PCS

33

7H.51.0.230.0150

7H.51.0.230.0150

Finder Relays, Inc.

PTC PANEL HEATER 150W

12

C2T2423F4TBK1

C2T2423F4TBK1

Hammond Manufacturing

RACK TOP

0

OMB5200-120

OMB5200-120

Orion Fans

FAN TRAY 115V FRONT ENTRY 340CFM

2

DTS3681A230N4SS

DTS3681A230N4SS

Hammond Manufacturing

CLIMATE CONTROL 20-24000BTU

0

DTS3241A115LG

DTS3241A115LG

Hammond Manufacturing

AIR CONDITIONER 7500BTU SIDE MT

0

PPGPFPA

PPGPFPA

Hammond Manufacturing

FAN TOP W/2 115VAC BLACK

23

DTS3261A230N3LG

DTS3261A230N3LG

Hammond Manufacturing

AIR CONDITIONER 7500BTU SIDE MT

0

FLHTF200A230

FLHTF200A230

Hammond Manufacturing

FAN HEATER 200W 240V 5.5X4X5.3"

3

FT300HA1220BK

FT300HA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/3 FANS

2

C2T1931FLG1

C2T1931FLG1

Hammond Manufacturing

RACK TOP

2

C2T1931FBK1

C2T1931FBK1

Hammond Manufacturing

PANEL 4" FAN TOP 31.5" BLACK

6

C2T1931F10BK1

C2T1931F10BK1

Hammond Manufacturing

PANEL 10" FAN TOP 31.5" BLACK

10

DNFF120CG115

DNFF120CG115

Hammond Manufacturing

FAN KIT 120MM GRY/BEIG 115V 5PC

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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