Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
SHGM1430

SHGM1430

Hammond Manufacturing

HEATER

5

PPFP190802BK1

PPFP190802BK1

Hammond Manufacturing

FAN PANEL ASSEMBLY W/2 HOLES

2

SHG14003

SHG14003

Hammond Manufacturing

HEATER 45W 3.5A 2.6"

3

DTS3161A115N3LG

DTS3161A115N3LG

Hammond Manufacturing

AIR CONDITIONER 4000BTU SIDE MT

0

OA600ST-230

OA600ST-230

Orion Fans

6 FAN TRAY 13.4" DEEP 230V

1

C2T2436F10BK1

C2T2436F10BK1

Hammond Manufacturing

RACK TOP

0

FAN80AC115

FAN80AC115

Hammond Manufacturing

FAN AC AXIAL 80MM 32CFM 115V

3

PPGPFPA230

PPGPFPA230

Hammond Manufacturing

RACK FAN PANEL ASSEMBLY 230 VAC

5

DTS3165A115N3LG

DTS3165A115N3LG

Hammond Manufacturing

AIR CONDITIONER

0

C2T2423F10BK1

C2T2423F10BK1

Hammond Manufacturing

RACK TOP

0

OA602S

OA602S

Orion Fans

6 FAN TRAY 230V 14" DEEP 660CFM

0

HF0916414

HF0916414

nVent Hoffman

IP54 9" FILTER FAN 115V 7035, BU

2

C2T2423F4BK1

C2T2423F4BK1

Hammond Manufacturing

RACK TOP

0

MT1U-3-LPH99L

MT1U-3-LPH99L

Mechatronics

EC FAN TRAY 100-240VAC 258 CFM

2

HF1324414

HF1324414

nVent Hoffman

IP54 13" 376 FILTER FAN 24V 7035

2

SRCLOSETINTAKE

SRCLOSETINTAKE

Tripp Lite

WIRING CLOSET THROUGH-WALL AIR D

289

C2T2423FBK1

C2T2423FBK1

Hammond Manufacturing

RACK TOP

0

FAN150AC115

FAN150AC115

Hammond Manufacturing

FAN AC AXIAL 150MM 210CFM 115V

4

C2T2431F10CEBK1

C2T2431F10CEBK1

Hammond Manufacturing

RACK TOP

0

OD300-24

OD300-24

Orion Fans

3 FAN TRAY DC 24V 330CFM

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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