Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
SRCOOL18K

SRCOOL18K

Tripp Lite

PORTABLE AIR COND 18000 BTU

14

SHG14005

SHG14005

Hammond Manufacturing

HEATER 60W 2.5A 5.5"

3

C2T1936F10LG1

C2T1936F10LG1

Hammond Manufacturing

RACK TOP

0

C2T1936F4BK1

C2T1936F4BK1

Hammond Manufacturing

FAN TOP 4" PRE-WIRE 36" BLACK

2

C2T1936F10CEBK1

C2T1936F10CEBK1

Hammond Manufacturing

RACK TOP

0

FN-1280

FN-1280

Bud Industries, Inc.

FAN TUBEAXIAL 110V .21A

2

7H.51.0.230.0025

7H.51.0.230.0025

Finder Relays, Inc.

PTC PANEL HEATER 25W

4

7H.51.0.230.0100

7H.51.0.230.0100

Finder Relays, Inc.

PTC PANEL HEATER 100W

19

SHV031029

SHV031029

Hammond Manufacturing

FAN HEATER 100W 0.89A 120A

3

FLHTF800A115

FLHTF800A115

Hammond Manufacturing

FAN HEATER 800W 120V 7.5X4X5.3"

2

DNFF080CG115

DNFF080CG115

Hammond Manufacturing

FAN KIT 80MM GRY/BEIG 115VAC 5PC

0

C2T1936FLG1

C2T1936FLG1

Hammond Manufacturing

RACK TOP

4

SRXCOOL12K

SRXCOOL12K

Tripp Lite

INTL PORTABLE COOLING AIR COND

522

OA902

OA902

Orion Fans

9 FAN TRAY 230V 990CFM

0

DNFF080LG230

DNFF080LG230

Hammond Manufacturing

FAN KIT 80MM LT GRY 230VAC 5PCS

0

DNFF080GY230

DNFF080GY230

Hammond Manufacturing

FAN KIT 80MM GRAY 230VAC 5PCS

0

DTS3081A115N4SS

DTS3081A115N4SS

Hammond Manufacturing

AIR CONDITIONER 2500BTU SIDE MT

0

FT900HA1220BK

FT900HA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/9 FANS

0

C2T1923F10BK1

C2T1923F10BK1

Hammond Manufacturing

RACK TOP

2

DNFF120CG230

DNFF120CG230

Hammond Manufacturing

FAN KIT 120MM GRY/BEIG 230V 5PC

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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