Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
HF1316414

HF1316414

nVent Hoffman

IP54 13" 376 FILTER FAN 115V 703

2

OA300

OA300

Orion Fans

3 FAN TRAY 115V 330CFM

0

C2T1936F10CELG1

C2T1936F10CELG1

Hammond Manufacturing

RACK TOP

1

SRCOOL12K

SRCOOL12K

Tripp Lite

PORTABLE AIR COND 12000 BTU

4720

MT1U-3-LPH99

MT1U-3-LPH99

Mechatronics

EC FAN TRAY 100-240VAC 372 CFM

2

HF0926414

HF0926414

nVent Hoffman

IP54 9" FILTER FAN 230V 7035, BU

3

C2T2436F10CEBK1

C2T2436F10CEBK1

Hammond Manufacturing

RACK TOP

0

OD600-24

OD600-24

Orion Fans

6 FAN TRAY DC 24V 660CFM

0

PPFP190803BK1

PPFP190803BK1

Hammond Manufacturing

FAN PANEL ASSEMBLY W/3 HOLES

4

7H.51.0.230.0050

7H.51.0.230.0050

Finder Relays, Inc.

PTC PANEL HEATER 50W

10

DTS3141SLA230LG

DTS3141SLA230LG

Hammond Manufacturing

AC UNIT 3500-5000 BTU/H LT GRAY

0

DTS3285A230N4SS

DTS3285A230N4SS

Hammond Manufacturing

AIR CONDITIONER

0

OA600ST-120

OA600ST-120

Orion Fans

6 FAN TRAY 13.4" DEEP 120V

22

HF0516414

HF0516414

nVent Hoffman

IP54 5" FILTER FAN 115V 7035, BU

2

C2T2431F10BK1

C2T2431F10BK1

Hammond Manufacturing

RACK TOP

0

OA602

OA602

Orion Fans

6 FAN TRAY 230V 660CFM

0

FT900HA1BK

FT900HA1BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/9 FANS

3

OA300A

OA300A

Orion Fans

3 FAN TRAY MODULE AC 115V

12

FT-1976

FT-1976

Bud Industries, Inc.

FAN TRAY ASSEMBLY W/6 FANS

4

C2T1931F10CEBK1

C2T1931F10CEBK1

Hammond Manufacturing

PANEL 10" FAN TOP 31.5" BLACK

2

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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