Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
DNFF120LG115

DNFF120LG115

Hammond Manufacturing

FAN KIT 120MM LT GRY 115VAC 5PCS

0

HB2160A

HB2160A

Hammond Manufacturing

BLOWER 6.64X17.09X3.5" BLACK

0

PPFP191202BK1

PPFP191202BK1

Hammond Manufacturing

FAN PANEL 120MM 2 HOLE

20

FLHTF800A230

FLHTF800A230

Hammond Manufacturing

FAN HEATER 800W 240V 7.5X4X5.3"

2

C2T2431F4BK1

C2T2431F4BK1

Hammond Manufacturing

RACK TOP

0

DTS3245A230LG

DTS3245A230LG

Hammond Manufacturing

AIR CONDITIONER

0

DNFF080LG115

DNFF080LG115

Hammond Manufacturing

FAN KIT 80MM LT GRY 115VAC 5PCS

9

FT900TA1220BK

FT900TA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/9 FANS

0

FT-170-318-001

FT-170-318-001

ebm-papst Inc.

FAN TRAY 483X211MM 115VAC

4

OA300ST-12003

OA300ST-12003

Orion Fans

3 FAN 120V SMART TRAY HUB SENSOR

35

DAH301

DAH301

nVent Hoffman

SEMICONDUCTOR HEATER 30 WATT

3

OMB5200-230

OMB5200-230

Orion Fans

FAN TRAY 230V FRONT ENTRY 340CFM

0

C2T2423F10CEBK1

C2T2423F10CEBK1

Hammond Manufacturing

RACK TOP

0

DTS3281A230N4SS

DTS3281A230N4SS

Hammond Manufacturing

AIR CONDITIONER 7500BTU SIDE MT

0

SHGM1410

SHGM1410

Hammond Manufacturing

HEATER

7

C2T1923FLG1

C2T1923FLG1

Hammond Manufacturing

RACK TOP

9

FLHTF400A230

FLHTF400A230

Hammond Manufacturing

FAN HEATER 400W 240V 7.5X4X5.3"

2

DTS3261A115N3LG

DTS3261A115N3LG

Hammond Manufacturing

AIR CONDITIONER 7500BTU SIDE MT

0

HEH050BA

HEH050BA

Delta Electronics / Fans

AC 220V HEATER 500W

7

HF1026414

HF1026414

nVent Hoffman

IP54 10" FILTER FAN 230V 7035, B

3

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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