Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
DTS3041A115LG

DTS3041A115LG

Hammond Manufacturing

CLIMATE CONTROL 2500BTU SIDE MT

0

C2T1931F4TLG1

C2T1931F4TLG1

Hammond Manufacturing

RACK TOP

1

HEH050PA

HEH050PA

Delta Electronics / Fans

DC 48V HEATER 500W

7

TCAC001

TCAC001

Orion Fans

THERMAL FAN CONTROLLER 120/230V

0

DTS3081A230N4SS

DTS3081A230N4SS

Hammond Manufacturing

AIR CONDITIONER 2500BTU SIDE MT

0

C2T1931F4TBK1

C2T1931F4TBK1

Hammond Manufacturing

RACK TOP

2

SCR027009

SCR027009

Hammond Manufacturing

FAN HEATER 550W 11A 120V

1

DNMF100AC230

DNMF100AC230

Hammond Manufacturing

FAN 230VAC 120MM X 1.5"

7

C2T1923F4BK1

C2T1923F4BK1

Hammond Manufacturing

FAN TOP 4" PRE-WIRE 23.6" BLACK

1

DTS3181SLA2N4SS

DTS3181SLA2N4SS

Hammond Manufacturing

AC UNIT 3500-5000 BTU/H SS

0

DTS3185A115N4SS

DTS3185A115N4SS

Hammond Manufacturing

AIR CONDITIONER

0

FT-1979

FT-1979

Bud Industries, Inc.

FAN TRAY ASSEMBLY W/9 FANS

1

DTS3061A115N3LG

DTS3061A115N3LG

Hammond Manufacturing

AIR CONDITIONER 2500BTU

0

DTS3245A115LG

DTS3245A115LG

Hammond Manufacturing

AIR CONDITIONER

0

HF0924414

HF0924414

nVent Hoffman

IP54 9" FILTER FAN 24V 7035, BUL

3

OA300-DV

OA300-DV

Orion Fans

3 FAN TRAY 115V/230V 330CFM

0

C2T2431FLG1

C2T2431FLG1

Hammond Manufacturing

RACK TOP

0

FT300TA1220BK

FT300TA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/3 FANS

2

C2T1923F4LG1

C2T1923F4LG1

Hammond Manufacturing

RACK TOP

0

FLHTF400A115

FLHTF400A115

Hammond Manufacturing

FAN HEATER 400W 120V 7.5X4X5.3"

2

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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