Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
DTS3165A230N3LG

DTS3165A230N3LG

Hammond Manufacturing

AIR CONDITIONER

0

C2T1936F10BK1

C2T1936F10BK1

Hammond Manufacturing

PANEL 10" FAN TOP 36" BLACK

2

DTS3641A230LG

DTS3641A230LG

Hammond Manufacturing

CLIMATE CONTROL 20-24000BTU

0

PZCFK-E

PZCFK-E

Panduit Corporation

ZONE CABLING FAN KIT, EUROPEAN S

5

SHG14001

SHG14001

Hammond Manufacturing

HEATER 30W 3.0A 2.6"

7

OA302

OA302

Orion Fans

3 FAN TRAY 230V 330CFM

0

SRFANROOF

SRFANROOF

Tripp Lite

ROOF MOUNT FAN PANEL AIRFLOW MGT

253

SRXFANROOF

SRXFANROOF

Tripp Lite

RACK ENCLOSURE ROOF MOUNT FAN

76

C2T1931F10CELG1

C2T1931F10CELG1

Hammond Manufacturing

RACK TOP

0

SHG14000

SHG14000

Hammond Manufacturing

HEATER 15W 1.5A 2.6"

11

C2T1923F4TLG1

C2T1923F4TLG1

Hammond Manufacturing

RACK TOP

1

DNFF080CG230

DNFF080CG230

Hammond Manufacturing

FAN KIT 80MM GRY/BEIG 230VAC 5PC

0

DTS3041A230LG

DTS3041A230LG

Hammond Manufacturing

CLIMATE CONTROL 2500BTU SIDE MT

0

OA300S

OA300S

Orion Fans

3 FAN TRAY 115V 14" DEEP 330CFM

7

SRXCOOL33K

SRXCOOL33K

Tripp Lite

INTL PORTABLE COOLING AIR COND

0

FT600HA1BK

FT600HA1BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/6 FANS

5

F19-6004

F19-6004

Quest Manufacturing

QUAD FAN ASSEMBLY HORIZONTAL 1

20

C2T2431FBK1

C2T2431FBK1

Hammond Manufacturing

RACK TOP

0

SRCOOL7KRM

SRCOOL7KRM

Tripp Lite

RACKMOUNT COOLING UNIT AIR CONDI

1261

SRCOOL24K

SRCOOL24K

Tripp Lite

PORTABLE AIR COND 24000 BTU

42

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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