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Wire Strippers and Accessories

Image Part Number Description / PDF Quantity Rfq
TSAB-40

TSAB-40

OK Industries (Jonard Tools)

THERMAL STRIPPER ADJ BLADE

2
OK-3907-2830

OK-3907-2830

OK Industries (Jonard Tools)

CUT-STRIP TOOL 28-30 AWG

10
CSS-5156

CSS-5156

OK Industries (Jonard Tools)

COAX STUB END STRIPPER (15 MM/6

4
UST-500

UST-500

OK Industries (Jonard Tools)

TOOL UNIVERSAL CABLE STRIPPING

26
SB-2224

SB-2224

OK Industries (Jonard Tools)

REPLACEMENT BLADE 22-24 AWG

6
JIC-4377

JIC-4377

OK Industries (Jonard Tools)

FIBER JACKET SLIT AND RING TOOL

6
CSS-110

CSS-110

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-5127

8
MS-306

MS-306

OK Industries (Jonard Tools)

MID SPAN SLIT & RING TOOL (1.2MM

13
UST-220

UST-220

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR UST-175

0
CSS-5110

CSS-5110

OK Industries (Jonard Tools)

STRIP TOOL COAX 10MM-10MM

0
UST-125

UST-125

OK Industries (Jonard Tools)

CBL STRIPPER COAX W/CBL STOP

0
CSS-135

CSS-135

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-597M

2
RCS-30

RCS-30

OK Industries (Jonard Tools)

RATCHETING DUCT AND CABLE SLITTE

8
ST-500

ST-500

OK Industries (Jonard Tools)

TOOL WIRE STRIPPER ADJ 20-30AWG

43
FOR-3000RB

FOR-3000RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR ROUND CABL

6
UST-185

UST-185

OK Industries (Jonard Tools)

MINICOAX STRIPPER

0
JIC-2030

JIC-2030

OK Industries (Jonard Tools)

WIRE STRIPPER 20-30 AWG

304
JIC-200

JIC-200

OK Industries (Jonard Tools)

FIBER OPTIC STR 200 MICRON CABLE

2
MS-426RB

MS-426RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE SET FOR MS-426

2
SB-2830

SB-2830

OK Industries (Jonard Tools)

REPLACEMENT BLADE 28-30AWG

11

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire StrippersHand-operated tools with adjustable jaws for different wire gaugesPrototyping labs, low-volume electrical repairs
Automatic Stripping MachinesMotor-driven systems with CNC-controlled stripping precisionHigh-volume automotive wire harness production
Rotary Cable Cutters360 cutting blades for coaxial cable preparationTelecom infrastructure installation
Terminal Crimping ToolsHydraulic/pneumatic systems for connector attachmentAerospace wiring systems assembly
Laser Stripping SystemsNon-contact ablation using CO /UV lasersMedical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

  • Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
  • Cutting Module: Tungsten carbide blades with replaceable inserts
  • Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
  • Wire Clamping System: Spring-loaded guides with quick-release levers
  • Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

ParameterValue RangeImportance
Stripping Force50-500NPrevents conductor damage during insulation removal
Cutting Precision 0.01mmEnsures consistent wire preparation quality
Wire Diameter Range0.1-50mm (AWG 26-600 kcmil)Determines application versatility
Blade Hardness60-67 HRCAffects tool longevity and cutting performance
Dielectric Strength5-50kVWorker safety in high-voltage environments

5. Application Fields

  • Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
  • Automotive Industry: CAN bus system installation in Tesla Model Y production
  • Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
  • Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Ideal IndustriesSnapper Plus Auto-StripSelf-adjusting jaws for 10-18 AWG wires
Klein Tools54-918 Lineman's PliersInduction-hardened cutting edges
Yazaki CorporationWSX-7500EMulti-axis robotic wire stripping system
TE ConnectivityMicroContact 20230.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

  1. Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
  2. Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
  3. Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
  4. Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
  5. Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

  • Integration of IoT-enabled torque sensors for process validation
  • Adoption of graphene-coated blades for 300% longer tool life
  • AI-powered vision systems for automatic wire type recognition
  • Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
  • Development of multi-functional tools combining stripping, crimping, and testing
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