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Wire Strippers and Accessories

Image Part Number Description / PDF Quantity Rfq
JIC-1022

JIC-1022

OK Industries (Jonard Tools)

WIRE STRIPPER/CUTTER 10-22AWG

67
MS-526

MS-526

OK Industries (Jonard Tools)

MID SPAN SLIT & RING TOOL (10.2

0
MS-316

MS-316

OK Industries (Jonard Tools)

MID SPAN SLIT & RING TOOL (2.9MM

10
ST-100-2830

ST-100-2830

OK Industries (Jonard Tools)

TOOL CT & STR 28-30AWG .32-.25MM

13
UST-210

UST-210

OK Industries (Jonard Tools)

UNIVERSAL REPLACEMENT BLADE 59/6

2
FOR-3000

FOR-3000

OK Industries (Jonard Tools)

ROUND CABLE STRIPPER, 9 TO 19 MM

4
FDS-312

FDS-312

OK Industries (Jonard Tools)

FIBER DROP CABLE STRIPPER (3.1MM

3
JIC-180C

JIC-180C

OK Industries (Jonard Tools)

FIBER OPTIC STRIPER 180 MICRON

0
ST-100-2426

ST-100-2426

OK Industries (Jonard Tools)

TOOL CT & STR 24-26AWG .50-.40MM

3
UST-100

UST-100

OK Industries (Jonard Tools)

COAX STRIPPING TOOL 2 STEP

15
UST-225

UST-225

OK Industries (Jonard Tools)

RPLCMNT BLADE FOR UST-125

2
UST-215

UST-215

OK Industries (Jonard Tools)

CAT/TP REPLACEMENT BLADE

0
CG-100

CG-100

OK Industries (Jonard Tools)

COAX CABLE GRIPPING TOOL

15
CSS-5610

CSS-5610

OK Industries (Jonard Tools)

STRIP TOOL COAX 6MM-10MM

0
JIC-375

JIC-375

OK Industries (Jonard Tools)

TOOL STRIP 3-HOLE 900-250 MICRON

46
KN-100INS

KN-100INS

OK Industries (Jonard Tools)

CABLE DISMANTLING KNIFE, INSULAT

0
CST-1900

CST-1900

OK Industries (Jonard Tools)

ROUND CABLE STRIPPER

43
WSA-1024

WSA-1024

OK Industries (Jonard Tools)

AUTOMATIC WIRE STRIPPER 10-24 AW

6
CSS-59M

CSS-59M

OK Industries (Jonard Tools)

MINI COAX STUB END STRIPPER (9 M

4
MS-426

MS-426

OK Industries (Jonard Tools)

LARGE MID SPAN SLIT & RING TOOL

2

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire StrippersHand-operated tools with adjustable jaws for different wire gaugesPrototyping labs, low-volume electrical repairs
Automatic Stripping MachinesMotor-driven systems with CNC-controlled stripping precisionHigh-volume automotive wire harness production
Rotary Cable Cutters360 cutting blades for coaxial cable preparationTelecom infrastructure installation
Terminal Crimping ToolsHydraulic/pneumatic systems for connector attachmentAerospace wiring systems assembly
Laser Stripping SystemsNon-contact ablation using CO /UV lasersMedical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

  • Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
  • Cutting Module: Tungsten carbide blades with replaceable inserts
  • Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
  • Wire Clamping System: Spring-loaded guides with quick-release levers
  • Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

ParameterValue RangeImportance
Stripping Force50-500NPrevents conductor damage during insulation removal
Cutting Precision 0.01mmEnsures consistent wire preparation quality
Wire Diameter Range0.1-50mm (AWG 26-600 kcmil)Determines application versatility
Blade Hardness60-67 HRCAffects tool longevity and cutting performance
Dielectric Strength5-50kVWorker safety in high-voltage environments

5. Application Fields

  • Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
  • Automotive Industry: CAN bus system installation in Tesla Model Y production
  • Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
  • Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Ideal IndustriesSnapper Plus Auto-StripSelf-adjusting jaws for 10-18 AWG wires
Klein Tools54-918 Lineman's PliersInduction-hardened cutting edges
Yazaki CorporationWSX-7500EMulti-axis robotic wire stripping system
TE ConnectivityMicroContact 20230.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

  1. Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
  2. Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
  3. Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
  4. Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
  5. Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

  • Integration of IoT-enabled torque sensors for process validation
  • Adoption of graphene-coated blades for 300% longer tool life
  • AI-powered vision systems for automatic wire type recognition
  • Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
  • Development of multi-functional tools combining stripping, crimping, and testing
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