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Wire Strippers and Accessories

Image Part Number Description / PDF Quantity Rfq
WS-822

WS-822

OK Industries (Jonard Tools)

WIRE STRIPPER/CUTTER 8-22 AWG

16
AST-118

AST-118

OK Industries (Jonard Tools)

ARMORED CABLE SLITTING TOOL, 8 M

4
WSA-1430

WSA-1430

OK Industries (Jonard Tools)

AUTOMATIC WIRE STRIPPER 14-30 AW

12
UST-1596

UST-1596

OK Industries (Jonard Tools)

COAX STRIPPER TWIN RG59/6 BLADE

0
CSS-5097

CSS-5097

OK Industries (Jonard Tools)

STRIP TOOL COAX 9MM-7MM

0
UST-150

UST-150

OK Industries (Jonard Tools)

CABLE STRIPPING TOOL 2 STEP

0
CSS-5127

CSS-5127

OK Industries (Jonard Tools)

STRIP TOOL COAX 12MM-7MM

6
CSS-105

CSS-105

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-596

30
AST-10

AST-10

OK Industries (Jonard Tools)

ARMORED CABLE SLITTING TOOL, SMA

6
INP-4065

INP-4065

OK Industries (Jonard Tools)

WIRE STRIPPER 6 1/2" INS

0
UST-596

UST-596

OK Industries (Jonard Tools)

TOOL UNIVERSAL CABLE STRIP 59/6

17
MS-306RB

MS-306RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE SET FOR MS-306

4
WSC-1412

WSC-1412

OK Industries (Jonard Tools)

CABLE STRIPPER FOR 14/2 & 12/2 N

6
CSS-120

CSS-120

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-5110

0
ST-550

ST-550

OK Industries (Jonard Tools)

TOOL ADJ WIRE STRIPPER 18 28 AWG

27
CSS-115

CSS-115

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-5097

0
RB-2878/6

RB-2878/6

OK Industries (Jonard Tools)

REPL. BLADES (PKG./6)

6
WS-5

WS-5

OK Industries (Jonard Tools)

WIRE STRIPPER/CUTTER 10-30 AWG

73
RCS-30RB

RCS-30RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR RCS-30

5
MS-15

MS-15

OK Industries (Jonard Tools)

MID SPAN SLITTER FIXED BLADE

0

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire StrippersHand-operated tools with adjustable jaws for different wire gaugesPrototyping labs, low-volume electrical repairs
Automatic Stripping MachinesMotor-driven systems with CNC-controlled stripping precisionHigh-volume automotive wire harness production
Rotary Cable Cutters360 cutting blades for coaxial cable preparationTelecom infrastructure installation
Terminal Crimping ToolsHydraulic/pneumatic systems for connector attachmentAerospace wiring systems assembly
Laser Stripping SystemsNon-contact ablation using CO /UV lasersMedical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

  • Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
  • Cutting Module: Tungsten carbide blades with replaceable inserts
  • Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
  • Wire Clamping System: Spring-loaded guides with quick-release levers
  • Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

ParameterValue RangeImportance
Stripping Force50-500NPrevents conductor damage during insulation removal
Cutting Precision 0.01mmEnsures consistent wire preparation quality
Wire Diameter Range0.1-50mm (AWG 26-600 kcmil)Determines application versatility
Blade Hardness60-67 HRCAffects tool longevity and cutting performance
Dielectric Strength5-50kVWorker safety in high-voltage environments

5. Application Fields

  • Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
  • Automotive Industry: CAN bus system installation in Tesla Model Y production
  • Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
  • Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Ideal IndustriesSnapper Plus Auto-StripSelf-adjusting jaws for 10-18 AWG wires
Klein Tools54-918 Lineman's PliersInduction-hardened cutting edges
Yazaki CorporationWSX-7500EMulti-axis robotic wire stripping system
TE ConnectivityMicroContact 20230.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

  1. Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
  2. Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
  3. Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
  4. Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
  5. Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

  • Integration of IoT-enabled torque sensors for process validation
  • Adoption of graphene-coated blades for 300% longer tool life
  • AI-powered vision systems for automatic wire type recognition
  • Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
  • Development of multi-functional tools combining stripping, crimping, and testing
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