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Wire Strippers and Accessories

Image Part Number Description / PDF Quantity Rfq
JIC-4473

JIC-4473

OK Industries (Jonard Tools)

TOOL CUT & STRIP 22-24AWG

2
OK-3907-2426

OK-3907-2426

OK Industries (Jonard Tools)

CUT-STRIP TOOL 24-26 AWG

0
JIC-2060

JIC-2060

OK Industries (Jonard Tools)

TOOL CABLE RING

0
JIC-275

JIC-275

OK Industries (Jonard Tools)

FIBER OPTIC STRIPER TWO HOLE

1
MS-526RB

MS-526RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE SET FOR MS-526

2
CST-1I

CST-1I

OK Industries (Jonard Tools)

CYCLOPS WIRE STRIPPER

47
JIC-125

JIC-125

OK Industries (Jonard Tools)

TOOL STRIP FIBEROPTIC 250 MICRON

64
JIC-4366

JIC-4366

OK Industries (Jonard Tools)

TOOL STRIPPER CABLE SHEATH

4
CSS-130

CSS-130

OK Industries (Jonard Tools)

REPLACEMENT BLADE FOR CSS-5156

2
MS-326

MS-326

OK Industries (Jonard Tools)

SLIT AND RING TOOL FIBER OPTICS

12
UST-205

UST-205

OK Industries (Jonard Tools)

UNIVERSAL REPLACEMENT CASSETTE

5
UST-135

UST-135

OK Industries (Jonard Tools)

COAX STRIP TOOL, RG11 COAX WITH

3
UST-175

UST-175

OK Industries (Jonard Tools)

MINI-COAX CABLE STRIPPER

0
UST-525

UST-525

OK Industries (Jonard Tools)

TOOL UNIVERSAL CABLE STRIPPING

0
TSPF-125

TSPF-125

OK Industries (Jonard Tools)

PLATFORM FITEL/FUJIKURA STYLE

3
CST-4000

CST-4000

OK Industries (Jonard Tools)

ROUND CABLE STRIPPER, 3/4" TO 1

10
UST-540

UST-540

OK Industries (Jonard Tools)

RG59, RG6 UNIVERSAL STRIP TOOL F

9
ST-500ESD

ST-500ESD

OK Industries (Jonard Tools)

WIRE STRIPPER 20-30AWG

15
WSS-4625RB

WSS-4625RB

OK Industries (Jonard Tools)

REPLACEMENT BLADE CARTRIDGE FOR

5
AST-200

AST-200

OK Industries (Jonard Tools)

ARMORED CABLE LISTTING TOOL 4 MM

14

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire StrippersHand-operated tools with adjustable jaws for different wire gaugesPrototyping labs, low-volume electrical repairs
Automatic Stripping MachinesMotor-driven systems with CNC-controlled stripping precisionHigh-volume automotive wire harness production
Rotary Cable Cutters360 cutting blades for coaxial cable preparationTelecom infrastructure installation
Terminal Crimping ToolsHydraulic/pneumatic systems for connector attachmentAerospace wiring systems assembly
Laser Stripping SystemsNon-contact ablation using CO /UV lasersMedical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

  • Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
  • Cutting Module: Tungsten carbide blades with replaceable inserts
  • Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
  • Wire Clamping System: Spring-loaded guides with quick-release levers
  • Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

ParameterValue RangeImportance
Stripping Force50-500NPrevents conductor damage during insulation removal
Cutting Precision 0.01mmEnsures consistent wire preparation quality
Wire Diameter Range0.1-50mm (AWG 26-600 kcmil)Determines application versatility
Blade Hardness60-67 HRCAffects tool longevity and cutting performance
Dielectric Strength5-50kVWorker safety in high-voltage environments

5. Application Fields

  • Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
  • Automotive Industry: CAN bus system installation in Tesla Model Y production
  • Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
  • Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Ideal IndustriesSnapper Plus Auto-StripSelf-adjusting jaws for 10-18 AWG wires
Klein Tools54-918 Lineman's PliersInduction-hardened cutting edges
Yazaki CorporationWSX-7500EMulti-axis robotic wire stripping system
TE ConnectivityMicroContact 20230.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

  1. Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
  2. Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
  3. Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
  4. Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
  5. Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

  • Integration of IoT-enabled torque sensors for process validation
  • Adoption of graphene-coated blades for 300% longer tool life
  • AI-powered vision systems for automatic wire type recognition
  • Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
  • Development of multi-functional tools combining stripping, crimping, and testing
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