Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
RCY20003

RCY20003

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

10122179-2020

10122179-2020

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

HTR-0066

HTR-0066

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMP CLINCHER SERIES

0

132764-001

132764-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

RCY20012

RCY20012

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY13842

BPY13842

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY13816A7

BPY13816A7

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

HT227

HT227

Storage & Server IO (Amphenol ICC)

HAND TOOL FOR FEMALE-FLAT CABLE

0

RCY20006

RCY20006

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

A-1241

A-1241

Storage & Server IO (Amphenol ICC)

TOOL

0

10122179-2040

10122179-2040

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

411217-001

411217-001

Storage & Server IO (Amphenol ICC)

TOOL WIRE CRIMPER

0

132761-001

132761-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

RCY24006

RCY24006

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY13816A26

BPY13816A26

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

RCY20013

RCY20013

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

10118159-1000

10118159-1000

Storage & Server IO (Amphenol ICC)

CONN USB MICRO

0

A-1113-8

A-1113-8

Storage & Server IO (Amphenol ICC)

TOOL

0

RCY20036

RCY20036

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

LTA103427

LTA103427

Storage & Server IO (Amphenol ICC)

DISCRETE WIRE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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