Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
RCY21153W

RCY21153W

Storage & Server IO (Amphenol ICC)

HAND TOOL

7

8656-3005

8656-3005

Storage & Server IO (Amphenol ICC)

TOOL CRIMP 8656 D-SUB

8

L17D440SP

L17D440SP

Storage & Server IO (Amphenol ICC)

TOOL CRIMPER 17RR 20-28AWG

2

25765

25765

Storage & Server IO (Amphenol ICC)

TOOL INSULATION CRIMP

0

HT-151

HT-151

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 26-30AWG SIDE

9

HT-2234

HT-2234

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 22-30AWG SIDE

6

10118656-1000

10118656-1000

Storage & Server IO (Amphenol ICC)

HAND TOOL FOR 1.25MM WTB CONTACT

9

HT-0102

HT-0102

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 22-32AWG SIDE

4

HT-0095

HT-0095

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 22-32AWG SIDE

24

10129483-001LF

10129483-001LF

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 16-30AWG SIDE

0

10141462

10141462

Storage & Server IO (Amphenol ICC)

EHPCE VR PRESS TOOLING

0

T1012-24

T1012-24

Storage & Server IO (Amphenol ICC)

MINI APPLICATOR MINITEK USPACE A

0

10135701-001

10135701-001

Storage & Server IO (Amphenol ICC)

CRIMP TOOL-OCTIS POWER

0

105617-001

105617-001

Storage & Server IO (Amphenol ICC)

TOOLING

1

T1011-22

T1011-22

Storage & Server IO (Amphenol ICC)

MINI APPLICATOR MINITEK USPACE A

0

10135856-001

10135856-001

Storage & Server IO (Amphenol ICC)

IDC HANDTOOL-OCTIS CABLE

0

T1014-28

T1014-28

Storage & Server IO (Amphenol ICC)

MINI APPLICATOR MINITEK USPACE A

0

132765-001

132765-001

Storage & Server IO (Amphenol ICC)

TOOLING

2

T1013-26

T1013-26

Storage & Server IO (Amphenol ICC)

MINI APPLICATOR MINITEK USPACE A

0

FLH-CT-001

FLH-CT-001

Storage & Server IO (Amphenol ICC)

HARSH FLH SERIES, CRIMP HAND TOO

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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