Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
HT-0047

HT-0047

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER SIDE ENTRY

0

HT 250

HT 250

Storage & Server IO (Amphenol ICC)

HT MAXI PV

0

HT-0086

HT-0086

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER SIDE ENTRY

0

RCY21219

RCY21219

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY13837A1A2

BPY13837A1A2

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

HT-0110

HT-0110

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 18-20AWG SIDE

0

RCY21261

RCY21261

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

132766-001

132766-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

BPY13848

BPY13848

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY13816A15

BPY13816A15

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

132767-001

132767-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

BPY13837

BPY13837

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY75D36

BPY75D36

Storage & Server IO (Amphenol ICC)

IDC REPAIR TOOL

0

ZMMAPP0061

ZMMAPP0061

Storage & Server IO (Amphenol ICC)

INS CRIMPER (RCY20010)-FCI NO 99

0

RCY20028

RCY20028

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

BPY506

BPY506

Storage & Server IO (Amphenol ICC)

HAND TOOL

0

A-1176

A-1176

Storage & Server IO (Amphenol ICC)

TOOL

0

HTR-0102

HTR-0102

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMP CLINCHER SERIES

0

HT-152

HT-152

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMP

0

10122179-2065

10122179-2065

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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