Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
HT-0150

HT-0150

Storage & Server IO (Amphenol ICC)

HT MAXI PV

0

HT-0048

HT-0048

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 22-26AWG SIDE

0

LTA103439

LTA103439

Storage & Server IO (Amphenol ICC)

DISCRETE WIRE

0

LTA103403P

LTA103403P

Storage & Server IO (Amphenol ICC)

DISCRETE WIRE

0

10122179-2000

10122179-2000

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

HT320A1

HT320A1

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMP CLINCHER SERIES

0

HT-0101

HT-0101

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 18-22AWG SIDE

0

10122179-2010

10122179-2010

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

10122179-2060

10122179-2060

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

909-066

909-066

Storage & Server IO (Amphenol ICC)

TOOL

0

26260

26260

Storage & Server IO (Amphenol ICC)

TOOL INSULATION CRIMP

0

HT-0094

HT-0094

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER SIDE ENTRY

0

HT 270 02

HT 270 02

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER

0

8638-CTP-01

8638-CTP-01

Storage & Server IO (Amphenol ICC)

CRIMPER PLIERS D-SUB

0

HTR-0104

HTR-0104

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMP CLINCHER SERIES

0

902000-348

902000-348

Storage & Server IO (Amphenol ICC)

TOOL

0

10122179-2025

10122179-2025

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

26828

26828

Storage & Server IO (Amphenol ICC)

TOOL INSULATION CRIMP

0

10122179-2051

10122179-2051

Storage & Server IO (Amphenol ICC)

CONN RCPT

0

HT 207

HT 207

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 22-26AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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