Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
9017920000

9017920000

Weidmuller

TOOL HAND CRIMPER 10-24AWG SIDE

0

9017250000

9017250000

Weidmuller

TOOL HAND CRIMPER SIDE ENTRY

0

9017460000

9017460000

Weidmuller

TOOL HAND CRIMPER 6-10AWG SIDE

0

9013530000

9013530000

Weidmuller

TOOL HAND CRIMPER 24-28AWG SIDE

0

2453820000

2453820000

Weidmuller

TOOL CRIMP HEX WM INDENT HPG 60

0

9006210000

9006210000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9005640000

9005640000

Weidmuller

TOOL HAND CRIMPER MODULAR SIDE

0

1700890000

1700890000

Weidmuller

TOOL HAND CRIMPER 7-16AWG SIDE

0

9017490000

9017490000

Weidmuller

MTR 110 WITH CALIBRATION CERT

0

9021390000

9021390000

Weidmuller

TOOL HAND CRIMPER SIDE ENTRY

0

9025300000

9025300000

Weidmuller

TOOL BENCH PRESS AUTO FERRULES

0

9018020000

9018020000

Weidmuller

TOOL HAND CRIMPER FERRULES SIDE

0

9017500000

9017500000

Weidmuller

TOOL HAND CRIMPER FERRULES SIDE

0

9205420000

9205420000

Weidmuller

TOOL BENCH PRESS AUTO FERRULES

0

9014600000

9014600000

Weidmuller

FERRULE HTN 21 NEUTRAL

0

9025290000

9025290000

Weidmuller

TOOL PRESS PNEUM 14-20AWG CRIMP

0

9025250000

9025250000

Weidmuller

TOOL CRIMP/STRIP MACHINE FIX 2.5

0

1700900000

1700900000

Weidmuller

TOOL HAND CRIMPER 20-28AWG TOP

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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