Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
9010950000

9010950000

Weidmuller

TOOL HAND CRIMPER HD CONT SIDE

0

9014400000

9014400000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

2

9012010000

9012010000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9012020000

9012020000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9040520000

9040520000

Weidmuller

TOOL HAND CRIMPER 10-24AWG SIDE

0

9008190000

9008190000

Weidmuller

TOOL HAND CRIMPER MODULAR SIDE

6

1208870000

1208870000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

9013600000

9013600000

Weidmuller

TOOL HAND CRIMPER 6-10AWG SIDE

3

9012410000

9012410000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9011980000

9011980000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

9040550000

9040550000

Weidmuller

TOOL HAND CRIMPER SIDE ENTRY

0

9028780000

9028780000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

9202850000

9202850000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9040510000

9040510000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

9008130000

9008130000

Weidmuller

ERSATZMESSERSATZ TT864

0

9205440000

9205440000

Weidmuller

TOOL HAND CRIMPER 8-16AWG SIDE

0

1292880000

1292880000

Weidmuller

CRIMP TOOL RACHET

0

9202860000

9202860000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9017290000

9017290000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9040540000

9040540000

Weidmuller

TOOL HAND CRIMPER 6-10AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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