Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
1445080000

1445080000

Weidmuller

CRIMPER PZ 10SQR

44

9017900000

9017900000

Weidmuller

TOOL HAND CRIMPER 10-24AWG SIDE

0

9014350000

9014350000

Weidmuller

TOOL HAND CRIMPER 10-26AWG SIDE

15

9202800000

9202800000

Weidmuller

TOOL HAND CRIMPER MODULAR SIDE

0

9205340000

9205340000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

9012400000

9012400000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9201040000

9201040000

Weidmuller

TOOL HAND CRIMPER 12-24AWG SIDE

0

9040450000

9040450000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9205320000

9205320000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

9011360000

9011360000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

1118040000

1118040000

Weidmuller

TOOL HAND CRIMPER MODULAR FRONT

0

9006320000

9006320000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9205330000

9205330000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

9040460000

9040460000

Weidmuller

TOOL HAND CRIMPER 3-7AWG SIDE

0

9014840000

9014840000

Weidmuller

TOOL HAND CRIMPER 17-24AWG SIDE

0

9040490000

9040490000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

9040530000

9040530000

Weidmuller

TOOL HAND CRIMPER 10-20AWG SIDE

0

9013550000

9013550000

Weidmuller

TOOL HAND CRIMPER 12-14AWG SIDE

0

9006380000

9006380000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9205430000

9205430000

Weidmuller

TOOL HAND CRIMPER 10-26AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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