Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
9011990000

9011990000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

1222870000

1222870000

Weidmuller

TOOL HAND CRIMPER 10-12/14AWG

0

2580000000

2580000000

Weidmuller

AUTOMATIC STRIPPER AND CRIMPER

0

9040480000

9040480000

Weidmuller

TOOL HAND CRIMPER 1-2AWG SIDE

0

9040500000

9040500000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9013400000

9013400000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

9205350000

9205350000

Weidmuller

TOOL HAND CRIMPER FBR OPTIC SIDE

0

1119580000

1119580000

Weidmuller

HTF HYB

0

1203960000

1203960000

Weidmuller

TOOL HAND CRIMPER 14-26AWG SIDE

0

9017300000

9017300000

Weidmuller

TOOL HAND CRIMPER 12-20AWG SIDE

0

9013250000

9013250000

Weidmuller

CRIMPER 1600

1

9012530000

9012530000

Weidmuller

PZ 4 WI/PAL

12

9006230000

9006230000

Weidmuller

TOOL HAND CRIMPER 3-7AWG SIDE

0

9013090000

9013090000

Weidmuller

TOOL HAND CRIMPER 18-28AWG SIDE

0

9040470000

9040470000

Weidmuller

TOOL HAND CRIMPER 3-10AWG SIDE

0

1203840000

1203840000

Weidmuller

TOOL HAND CRIMPER 12-26AWG SIDE

0

9006370000

9006370000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9012000000

9012000000

Weidmuller

TOOL HAND CRIMPER COAX SIDE

0

9008120000

9008120000

Weidmuller

TOOL HAND CRIMPER MODULAR SIDE

0

9013650000

9013650000

Weidmuller

TOOL HAND CRIMPER 10-24AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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