Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
51513520375F

51513520375F

Dialight

5MM PMVLPCONV .162"x.375"LG

1602

515119400350F

515119400350F

Dialight

OPTOPIPE VERTICAL LIGHTPIPE.350"

1012

5151205F

5151205F

Dialight

LIGHT PIPE BI-LEVEL

2200

51513530500F

51513530500F

Dialight

5MM PMVLPDOME .162"x.500"LG

418

5151022F

5151022F

Dialight

LIGHT PIPE 4 ELEMENT RJ45

1292

51513511000F

51513511000F

Dialight

5MM PMVLPFLAT

1817

5151136F

5151136F

Dialight

LIGHT PIPE SGL RT 3.05MM ROUND

0

5151141250F

5151141250F

Dialight

LIGHT PIPE 2MM DIA 25MM RA

51

5151064807F

5151064807F

Dialight

LIGHT PIPE TRI LEVEL .141"SHIELD

665

51513010900F

51513010900F

Dialight

LIGHTPIPE PNL MT FLAT 0.900"

2456

5151137F

5151137F

Dialight

LIGHT PIPE SGL VERT RECT

522

5151049F

5151049F

Dialight

LIGHT PIPE SGL ELEMENT

16812

5151062F

5151062F

Dialight

LIGHT PIPE 2.5MM RND 8ARRAY

6812000

5151061802F

5151061802F

Dialight

LIGHT PIPE 1X2 3MM ROUND

0

5151151F

5151151F

Dialight

LIGHT PIPE .118X0.060X1.029"RECT

0

51513530800F

51513530800F

Dialight

5MM PMVLPDOME .162"x.800"LG

892

5151061F

5151061F

Dialight

LIGHT PIPE 3MM BI-LEVEL

0

5151052F

5151052F

Dialight

LIGHT PIPE 4 ELEMENT RJ45

870

515119301000F

515119301000F

Dialight

LIGHTPIPE VERT 1.00" CONVEX

0

51513610625F

51513610625F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

1916

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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