Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
51513010250F

51513010250F

Dialight

LIGHTPIPE PNL MT FLAT 0.250"

539

5151000F

5151000F

Dialight

LIGHT PIPE SGL LEVEL RT ANGLE

7859

51513020125F

51513020125F

Dialight

LIGHTPIPE PNL MT CONVEX 0.125"

0

5151206F

5151206F

Dialight

LIGHT PIPE BI-LEVEL

8600

51513510500F

51513510500F

Dialight

5MM PMVLPFLAT

2884

51513020215F

51513020215F

Dialight

LIGHTPIPE PNL MT CONVEX 0.215"

35742

5151230F

5151230F

Dialight

LIGHT PIPE 4 HIGH DENSITY 1.5MM

1992

515119200250F

515119200250F

Dialight

OPTOPIPE VERTICAL LIGHTPIPE.250"

279

5151150140F

5151150140F

Dialight

LIGHT PIPE 3MM DIA RA 14MM

0

51513010800F

51513010800F

Dialight

LIGHTPIPE PNL MT FLAT 0.800"

1060

51513021200F

51513021200F

Dialight

LIGHTPIPE PNL MT CONVEX 1.200"

1072

51513631500F

51513631500F

Dialight

5MM PANEL MOUNT RIGHT ANGLE DOME

1773

5151135F

5151135F

Dialight

LIGHT PIPE SGL LT 3.05MM ROUND

0

5151111F

5151111F

Dialight

LIGHT PIPE SINGLE ELEMENT

2165

51513530375F

51513530375F

Dialight

5MM PMVLPDOME .162"x.375"LG

1679

5151038F

5151038F

Dialight

LIGHT PIPE SINGLE ELEMENT

42756700

51513520250F

51513520250F

Dialight

5MM PMVLPCONV .162"x.250"LG

3691

5151167F

5151167F

Dialight

LIGHT PIPE 4MM ELEMENT .060X.370

0

51513520800F

51513520800F

Dialight

5MM PMVLPCONV .162"x.800"LG

1367

51513030125F

51513030125F

Dialight

LIGHTPIPE PNL MT DOME 0.125"

2439

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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