Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151064801F

5151064801F

Dialight

LIGHT PIPE 2.5 MM TRI LEVEL

0

515119300900F

515119300900F

Dialight

LIGHTPIPE VERT .900" CONVEX

0

51513030400F

51513030400F

Dialight

LIGHTPIPE PNL MT DOME 0.400"

2012

51513020600F

51513020600F

Dialight

LIGHTPIPE PNL MT CONVEX 0.600"

2074

5151203F

5151203F

Dialight

LIGHT PIPE BI-LEVEL

0

51513610250F

51513610250F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

4697

51513010600F

51513010600F

Dialight

LIGHTPIPE PNL MT FLAT 0.600"

4427

515119201000F

515119201000F

Dialight

LIGHTPIPE VERT CLEAR FLAT

10223

5151005F

5151005F

Dialight

LIGHT PIPE 2 ARRAY 2X5MM RECT

2750

515119300450F

515119300450F

Dialight

LIGHTPIPE VERT .450" CONVEX

0

515119200550F

515119200550F

Dialight

OPTOPIPE VERTICAL LIGHTPIPE.550"

6518

5151049802F

5151049802F

Dialight

LIGHT PIPE 1 ELEMENT .140" DIA

137

51513031200F

51513031200F

Dialight

LIGHTPIPE PNL MT DOME 1.200"

1519

5151149145F

5151149145F

Dialight

LIGHT PIPE ACT 3MM DIA 14.5MM

379

51513630500F

51513630500F

Dialight

5MM PANEL MOUNT RIGHT ANGLE DOME

1286

5151040F

5151040F

Dialight

LIGHT PIPE 4MM RND 4ARRAY PNL MT

13972875

51513610900F

51513610900F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

1871

5151154F

5151154F

Dialight

LIGHT PIPE .118X0.060X1.811"RECT

1438

51513630625F

51513630625F

Dialight

5MM PANEL MOUNT RIGHT ANGLE DOME

2612

5151174F

5151174F

Dialight

LIGHT PIPE ONE ELEM RIGHT SIDE

0

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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