Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151033F

5151033F

Dialight

OPTICAL LIGHT PIPE PANEL MOUNT

1140

51513510250F

51513510250F

Dialight

5MM PMVLPFLAT

3094

5151106F

5151106F

Dialight

LIGHT PIPE 3 ELEMENT

631

5151140235F

5151140235F

Dialight

LIGHT PIPE ACT 4MM DIA 23.5MM

15186500

51513620800F

51513620800F

Dialight

5MM PANEL MOUNT RIGHT ANGLE CONV

2050

5151110F

5151110F

Dialight

LIGHT PIPE SINGLE LEVEL

2213

51513521250F

51513521250F

Dialight

5MM PMVLPCONV .162"x1.25"LG

1223

51513530125F

51513530125F

Dialight

5MM PMVLPCDOME .162"x.125"LG

840

51513510375F

51513510375F

Dialight

5MM PMVLPFLAT

3317

51513010350F

51513010350F

Dialight

LIGHTPIPE PNL MT FLAT 0.350"

14647

51513610800F

51513610800F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

1935

51513030300F

51513030300F

Dialight

LIGHTPIPE PNL MT DOME 0.300"

3581

5151016F

5151016F

Dialight

LIGHT PIPE 1.63MM ROUND PNL MT

10641

51513010400F

51513010400F

Dialight

LIGHTPIPE PNL MT FLAT 0.400"

5592

5151063F

5151063F

Dialight

LIGHT PIPE 2.5MM RND 8ARRAY

466980

5151004F

5151004F

Dialight

LIGHT PIPE SINGLE ELEMENT

2075

515119300800F

515119300800F

Dialight

LIGHTPIPE VERT .800" CONVEX

0

5151204F

5151204F

Dialight

LIGHT PIPE BI-LEVEL LP

1098

51513510800F

51513510800F

Dialight

5MM PMVLPFLAT

1974

5151001F

5151001F

Dialight

LIGHT PIPE SINGLE ELEMENT

111

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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