Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151012F

5151012F

Dialight

LIGHT PIPE 5.16MM ROUND PCB EDGE

0

5151141220F

5151141220F

Dialight

LIGHT PIPE 2MM DIA 22MM RA

0

515119200350F

515119200350F

Dialight

LED LIGHT PIPES VLPFLAT

0

5151009F

5151009F

Dialight

LIGHT PIPE TRI HIGH 0.125 SQUARE

0

5151140120FGREY

5151140120FGREY

Dialight

LIGHT PIPE ACT 4MM DIA 12MM GRAY

0

5151217F

5151217F

Dialight

LP TOP LEV .070X.160 RECT

1400

5151140250F

5151140250F

Dialight

LIGHTPIPE ACT EXTENSION 4X25MM

0

515119400709F

515119400709F

Dialight

LED LIGHT PIPES VLPDOME

0

5151088F

5151088F

Dialight

LIGHT PIPE 8 ELEMENT

0

5151156F

5151156F

Dialight

LIGHT PIPE BI-LEVEL 3MM PANEL

0

5151154802F

5151154802F

Dialight

4 ELE RECT LP.118X.060X.945

0

5151048801F

5151048801F

Dialight

LIGHT PIPE 3.56MM 4 ELEMENT

0

5151064806F

5151064806F

Dialight

LIGHT PIPE TRI LEVEL 2.5MM DIA

0

5151105801F

5151105801F

Dialight

LIGHT PIPE 1 ELEMENT DIFF 2:1

0

5151034F

5151034F

Dialight

LIGHT PIPE 3 ELEMENT

0

5151221F

5151221F

Dialight

PMVLP FLATCYLW FLG .250 OD

0

5151061

5151061

Dialight

LIGHT PIPE 2X2 3MM ROUND

0

5151071

5151071

Dialight

LIGHT PIPE 2WIDE 3MM ROUND

0

5151000

5151000

Dialight

LIGHT PIPE 3WIDE 3X5.5MM RECTANG

0

5151023

5151023

Dialight

LIGHT PIPE 4HI 3MM SQUARE

0

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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