Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151140225F

5151140225F

Dialight

LIGHT PIPE ACT 4MM DIA 22.5MM

0

51513510900F

51513510900F

Dialight

5MM PMVLPFLAT

1846

5151201F

5151201F

Dialight

LIGHT PIPE BI-LEVEL

0

5151166F

5151166F

Dialight

LIGHT PIPE 4MM ELEMENT .050X0.69

0

51513630800F

51513630800F

Dialight

5MM PANEL MOUNT RIGHT ANGLE DOME

2051

5151070F

5151070F

Dialight

LIGHT PIPE 3X5MM 2ARRAY RJ45

247

51513030250F

51513030250F

Dialight

LIGHTPIPE PNL MT DOME 0.250"

2461

51513020500F

51513020500F

Dialight

LIGHTPIPE PNL MT CONVEX 0.500"

5363

51513620350F

51513620350F

Dialight

5MM PANEL MOUNT RIGHT ANGLE CONV

3356

5151105F

5151105F

Dialight

LIGHT PIPE 1 ELEMENT

1045053800

51513521500F

51513521500F

Dialight

5MM PMVLPCONV .162"x1.50"LG

1

5151140195F

5151140195F

Dialight

LIGHT PIPE ACT 4MM DIA 19.5MM

31

51513510625F

51513510625F

Dialight

5MM PMVLPFLAT

1170

5151134F

5151134F

Dialight

LIGHT PIPE IR 7.95X11.86MM RECT

0

51513511250F

51513511250F

Dialight

5MM PMVLPFLAT

1868

5151233F

5151233F

Dialight

LIGHT PIPE 3 HIGH DENSITY 1.5MM

646

5151049803F

5151049803F

Dialight

LIGHT PIPE 1 ELEMENT

0

5151192803DF

5151192803DF

Dialight

LED LIGHT PIPES VLPFLAT

0

515119220900F

515119220900F

Dialight

LED LIGHT PIPES VLPFLAT

0

5151043F

5151043F

Dialight

LIGHT PIPE 6 ELEMENT LOWER

0

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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