Optics - Light Pipes

Image Part Number Description / PDF Quantity Rfq
5151104F

5151104F

Dialight

LIGHT PIPE 1 ELEMENT

246

51513011000F

51513011000F

Dialight

LIGHTPIPE PNL MT FLAT 1.000"

2111

51513521000F

51513521000F

Dialight

5MM PMVLPCONV .162"x1.00"LG

1292

51513620375F

51513620375F

Dialight

5MM PANEL MOUNT RIGHT ANGLE CONV

1691

5151064804F

5151064804F

Dialight

LIGHT PIPE TRI LEVEL W/SHIELD

2416

5151113F

5151113F

Dialight

LIGHT PIPE 3 ELEMENT

387

5151118F

5151118F

Dialight

LIGHT PIP SGL LEVEL 2ARRAY

5860

5151048F

5151048F

Dialight

LIGHT PIPE 4 ELEMENT SNAP-IN

8172975

51513611500F

51513611500F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

1498

51513610375F

51513610375F

Dialight

5MM PANEL MOUNT RIGHT ANGLE FLAT

1886

5151024F

5151024F

Dialight

LIGHT PIPE SINGLE ELEMENT

0

5151120F

5151120F

Dialight

LIGHT PIP SGL LEVEL 3 ELEMENT

1824

5151114F

5151114F

Dialight

LIGHT PIPE BI-LEVEL

1728250

51513621050F

51513621050F

Dialight

5MM PANEL MOUNT RIGHT ANGLE CONV

1940

5151071F

5151071F

Dialight

LIGHT PIPE 2WIE 3MM ROUND

319240100

5151054F

5151054F

Dialight

LIGHT PIPE SINGLE ELEMENT

90520400

51513510750F

51513510750F

Dialight

5MM PMVLPFLAT

714

5151020804F

5151020804F

Dialight

LIGHT PIPE 3.5MM 2 ELEMENT

357

5151064F

5151064F

Dialight

LIGHT PIPE 2.5MM TRI LEVEL

202216125

5151141195F

5151141195F

Dialight

LIGHT PIPE 2MM DIA 19.5MM RA

1275

Optics - Light Pipes

1. Overview

Light pipes (optical light guides) are physical structures designed to transmit light between different locations using total internal reflection. They serve as critical components in optoelectronic systems by enabling efficient light routing, signal transmission, and illumination distribution. Modern applications span telecommunications, medical imaging, industrial sensing, and consumer electronics, where precise light management is essential.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Hollow Light PipesMetal-coated hollow tubes for infrared/mid-wave transmissionThermal imaging systems, CO laser delivery
Solid Light PipesTransparent dielectric rods (glass/polymers) for visible/NIR wavelengthsEndoscopes, fiber optic couplers
Fiber Bundle Light PipesCoherent fiber arrays for image transferMilitary night vision, industrial borescopes
Flexible Light GuidesBendable polymer/clad silica fibers for dynamic routingDental curing lights, automotive lighting

3. Structure and Components

Typical light pipe structures include: - Core Material: High-purity silica (up to 99.999%) or polymer (PMMA/PC) - Cladding Layer: Dielectric coating (refractive index 1-2% lower than core) - Protective Jacket: UV-resistant polymer (e.g., ETFE/PVC) for mechanical durability - Termination: Precision-ground facets with anti-reflective coatings (transmission >99%) - Geometric Design: Circular/rectangular cross-sections with tolerances 0.001mm

4. Key Technical Specifications

ParameterDescriptionImportance
Transmission Efficiency85-98% per meter (depends on wavelength)Determines signal strength and power loss
Operating WavelengthUV-VIS-NIR (200-2000nm) rangeMatches with light source and detector
Numerical Aperture (NA)0.2-0.5 (acceptance angle)Dictates coupling efficiency with light sources
Bend Radius5-50mm (flexible types) / >100mm (rigid)Affects mechanical integration limits
Thermal Stability-40 C to +200 C operational rangeEnsures performance under environmental stress

5. Application Fields

Key industries include: - Telecommunications: Fiber optic network backbones (e.g., 100G+ transceivers) - Medical: Minimally invasive surgery systems (e.g., Olympus endoscopes) - Industrial: Laser material processing (e.g., Trumpf cutting machines) - Consumer Electronics: Display backlighting (e.g., Apple Pro Display XDR) - Defense: Missile guidance systems (e.g., Raytheon thermal seekers)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
Schott AGOPTRAN Wavelength Flexible Light Guide400-1700nm, 0.37NA, 20mm bend radius
CorningClearCurve Ultra Low Bend Loss Fiber0.15dB/km loss, 10mm bend radius
3MLight Pipe Film Series95% transmission efficiency, 0.25mm thickness
Hamamatsu PhotonicsSingle Crystal Sapphire Light Pipes200-5000nm, 300 C thermal resistance

7. Selection Recommendations

Consider: - Match NA and core diameter to light source (e.g., 200 m fiber for 0.3NA LED) - Environmental factors (e.g., 150 C rating for automotive headlamps) - Cost-performance tradeoffs: Polymer vs. silica in visible spectrum - Termination requirements: AR-coated vs. bare cleave - Case Study: Semiconductor inspection system using Schott rigid light pipes achieved 92% throughput improvement

8. Industry Trend Analysis

Emerging trends include: - Miniaturization: Sub-mm diameter pipes for wearable devices - Multi-core Integration: Parallel data transmission in Li-Fi systems - Smart Materials: Electrochromic coatings for dynamic light control - Photonic Crystal Pipes: Bandgap engineering for terahertz applications - Market growth projected at 7.2% CAGR (2023-2030) driven by 5G and autonomous vehicle sensors

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